5.1.1

Service Schedule

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Procedure

 

 

 

 

 

 

 

 

 

 

 

 

See

Visually

 

 

 

 

 

System Component or Procedure

Section

Inspect

Check

Change

Clean

Test

Frequency

Fuel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flexible lines and connections

 

 

X

 

R

 

 

Quarterly

 

 

 

 

 

 

 

 

 

Main tank supply level

 

 

 

X

 

 

 

Weekly

 

 

 

 

 

 

 

 

 

Fuel piping

 

 

X

 

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

Lubrication

5.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil level

 

 

 

X

X

 

 

 

8 hours or

 

 

 

 

 

 

 

before use

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Crankcase breather hose

 

 

X

 

 

 

 

Yearly or 500 hours

 

 

 

 

 

 

 

 

 

Change oil

 

 

 

 

X

 

 

Yearly or 100 hours

 

 

 

 

 

 

 

 

 

Replace filter

 

 

 

 

X

 

 

Yearly or 100 hours

 

 

 

 

 

 

 

 

 

 

Cooling

 

5.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air ducts, louvers

 

 

 

X

 

X

 

Yearly

 

 

 

 

 

 

 

 

 

Exhaust Line

5.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Leakage

 

 

X

X

 

 

 

Weekly

 

 

 

 

 

 

 

 

 

Insulation, fire hazards

 

 

X

 

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

Obstructions or combustible materials near

 

 

X

 

 

 

 

Weekly

exhaust outlet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC Electrical System

5.7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery charger operation, charge rate (if

 

 

X

 

 

 

 

Monthly

equipped)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove corrosion, clean and dry battery and rack

 

 

X

 

 

X

 

Yearly

 

 

 

 

 

 

 

 

 

Clean and tighten battery terminals and inspect

 

 

X

X

 

 

 

Yearly

boots

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery electrolyte level and specific gravity *

 

 

 

X

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

AC Electrical System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tighten control and power wiring connections

 

 

 

X

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

Remote control system, if equipped

 

 

 

 

 

 

X

Monthly

 

 

 

 

 

 

 

 

 

Visible wear or damage

 

 

X

 

 

 

 

Quarterly

 

 

 

 

 

 

 

 

 

Wire abrasions where subject to motion

 

 

X

X

 

 

 

Six Months

 

 

 

 

 

 

 

 

 

Wire-cable insulation condition

 

 

X

 

 

 

 

3 Years or 500 hours

 

 

 

 

 

 

 

 

 

Engine and Mounting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Visible wear or damage

 

 

X

 

 

 

 

Weekly

 

 

 

 

 

 

 

 

 

Air cleaner service [

5.4

 

 

150

300

 

 

Yearly or hours

 

 

 

 

 

 

 

shown

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Spark plugs (apply anti-seize lubricant for easy

5.3

 

 

 

X

 

 

Yearly or 500 hours

removal)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Have valve lash checked/adjusted, 8RESV(L)

Engine SM

 

 

 

D

 

 

100 hours

 

 

 

 

 

 

 

 

 

Have valve lash checked/adjusted, 10/12RESV(L)

Engine SM

 

 

 

D

 

 

500 hours

 

 

 

 

 

 

 

 

 

Replace stepper motor coupling and bushing

 

 

 

 

D

 

 

500 hours

 

 

 

 

 

 

 

 

 

Generator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Visible wear or damage

 

 

X

 

 

 

 

Quarterly

 

 

 

 

 

 

 

 

 

Exercise generator set

 

 

 

 

 

 

X

Weekly

 

 

 

 

 

 

 

 

 

Brushes and collector ring

 

 

D

 

 

D

 

Yearly or 300 hours

 

 

 

 

 

 

 

 

 

Measure and record resistance readings of

 

 

 

 

 

 

 

 

windings with insulation tester (Meggerr, with

 

 

 

 

 

 

D

3 Years

SCR assembly or rectifier and load leads

 

 

 

 

 

 

 

 

 

 

 

 

 

 

disconnected) *

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

General Condition of Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Evidence of vibration, leakage, excessive noise,

 

 

X

X

 

X

 

Weekly

temperature, or deterioration

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Interior of sound enclosure

 

 

X

 

 

X

 

Quarterly

 

 

 

 

 

 

 

 

 

* Not necessary for maintenance-free batteries.

 

X

Action

 

 

 

 

 

[ Service more frequently under extremely dusty/dirty conditions.

D

Authorized distributor/dealer only

 

Meggerr is a registered trademark of Biddle Instruments.

R

Replace as necessary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TP-6880 10/14

Section 5 Scheduled Maintenance 61

Page 61
Image 61
Kohler 8/10/12RESVL manual Service Schedule