Lennox International Inc Dave Lennox Signature Collection XP17 System HEAT PUMPS, 506586-01 Page

Models: Dave Lennox Signature Collection XP17 System HEAT PUMPS 506586-01

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Brazing Connections

Brazing Connections

Use the procedures outline in figures 9 and 10 for brazing line set connections to service valves.

Manual backgroundWARNING

Danger of fire. Bleeding the refrigerant charge from only the high side may result in pressurization of the low side shell and suction tubing. Application of a brazing torch to a pressurized system may result in ignition of the refrigerant and oil mixture − Check the high and low pressures before applying heat.

Manual backgroundWARNING

When using a high pressure gas such as dry nitrogen to pressurize a refrigeration or air conditioning system, use a regulator that can control the pressure down to 1 or 2 psig (6.9 to 13.8 kPa).

Manual backgroundCAUTION

Brazing alloys and flux contain materials which are hazardous to your health.

Avoid breathing vapors or fumes from brazing operations. Perform operations only in well−ventilated areas.

Wear gloves and protective goggles or face shield to protect against burns.

Wash hands with soap and water after handling brazing alloys and flux.

Manual background IMPORTANT

Connect gauge set low pressure side to vapor line service valve and repeat procedure starting at paragraph 4 for brazing the liquid line to service port valve.

Manual background IMPORTANT

Allow braze joint to cool before removing the wet rag from the service valve. Temperatures above 250ºF can damage valve seals.

Manual background IMPORTANT

Use silver alloy brazing rods with 5% minimum silver alloy for copper−to−copper brazing. Use 45% minimum alloy for copper−to−brass and copper−to−steel brazing.

Manual backgroundWARNING

Fire, Explosion and Personal Safety

Hazard.

Failure to follow this warning could result in damage, personal injury or death.

Never use oxygen to pressurize or purge refrigeration lines. Oxygen, when exposed to a spark or open flame, can cause fire and/or an ex- plosion, that could result in property damage, personal injury or death.

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XP17 SERIES

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Lennox International Inc Dave Lennox Signature Collection XP17 System HEAT PUMPS, 506586-01 Brazing Connections, Page

FAQ

What are the dangers of not bleeding the refrigerant charge from the high side?

Failure to bleed the refrigerant charge from only the high side may result in pressurization of the low side shell and suction tubing, which can lead to ignition of the refrigerant and oil mixture when applying heat.

What type of regulator should be used when pressurizing a refrigeration or air conditioning system with high pressure gas?

When using a high pressure gas like dry nitrogen, use a regulator that can control the pressure down to 1 or 2 psig (6.9 to 13.8 kPa).

What precautions should be taken when brazing alloys and flux?

Brazing alloys and flux contain hazardous materials. Avoid breathing vapors or fumes from brazing operations, perform operations only in well-ventilated areas, and wear gloves and protective goggles or face shield to protect against burns. Wash hands with soap and water after handling brazing alloys and flux.