Lincoln Electric SVM134-A instruction

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		MASTER TABLE OF CONTENTS FOR ALL SECTIONS

			RETURN TO MAIN INDEX
				Page
		Safety		i-iv

		Installation		Section A
		Technical Specifications		A-2
		Safety Precautions		A-3
		Location and Ventilation		A-3
		Pre-operation Engine Service		A-4
		Electrical Output Connections		A-7

		Operation		Section B
		Safety Instructions		B-2
		General Description		B-2
		Recommended Applications		B-3
		Operational Features and Controls		B-3
		Design Features		B-3
		Welding Capability		B-3
		Limitations		B-3
		Controls and Settings		B-4
		Engine Operation		B-7
		Welding Operation		B-9
		Auxiliary Power		B-10

		Accessories		Section C

		Maintenance		Section D
		Safety Precautions		D-2
		Routine and Periodic Maintenance		D-2
		Major Component Locations		D-9

		Theory of Operation		Section E

		Troubleshooting and Repair		Section F

		Electrical Diagrams		Section G

		Parts Manual		P-292

CLASSIC I

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Lincoln Electric SVM134-A service manual Master Table of Contents for ALL Sections

Contents

Classic I TM Safety California Proposition 65 Warnings Electric Shock can kill Welding Sparks can cause fire or explosion Iii Précautions DE Sûreté Sûreté Pour Soudage a L’Arc Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Classic Safety Precautions Location and VentilationStoring PRE-OPERATION Engine Service Exhaust Spark Arrester Cooling SystemMuffler Trailers Machine Grounding Figure A.1 Ground Stud Location Welding Cable Connections Auxiliary Power Receptacle PLUGS, and HAND-HELD EquipmentElectrical Output Connections Cable size for combined length Classic Table of Contents Operation Section Safety Instructions OperationOperating Instructions Welder Operational Features and ControlsRecommended Applications Generator Controls and Settings WELDER/GENERATOR Controls Control of Welding Current Figure B.2 Current Controls Gasoline Engine Controls Return Section TOC Engine Operation Before Starting the EngineStarting the Engine Stopping the Engine Cold Weather StartingBREAK-IN Period Welding Operation After you finish welding Auxiliary Power Table B.1 Range Settings for Wire SIZE/SPEED Table of Contents Accessories OPTIONS/ACCESSORIES Semiautomatic Welding Accessories Connection of the LN-25 to Connection of Lincoln Electric Wire FeedersWire Feed Module see Figure C.1 Classic I Across the ARC with Classic Table of Contents Maintenance Safety Precautions Routine and Periodic Maintenance Engine Maintenance Figure D.1 OIL Drain and Refill MAX MIN Figure D.2A Engine Coolant Drain Plug Set the terminal gap with a feeler gauge or gapping After cleaning or when installing a new spark plugGap Specifications 0.032 inch .8 mm Tool. See Figure D.4 Battery Maintenance Classic I charging system is Negative WELDER/GENERATOR Maintenance Return to Section Return to Section TOC Idler Maintenance Figure D.5 Major Component Locations Classic Table of Contents Theory of Operation Section BATTERY, STARTER, Engine Alternator and OIL Switch Circuit Theory of OperationGeneral Description ENGINE, Main Generator Armature and Frame and DC Exciter Excitation FlashingMain SHUNT, Interpole and Series Coils Fine Current Adjustment Current Range SelectorEngine Idler Circuit DC Generator Machines Return to Section TOC Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting Guide PC Board Troubleshooting Procedures PC Board can be damaged by static electricity Troubleshooting Guide Observe Safety GuidelinesDetailed in the beginning of this manual Shunt Field Winding Test Main Generator Throttle Adjustment Test Output Problems Function Problems Troubleshooting & Repair Engine Problems Welding Problems DC Exciter Test Test DescriptionMaterials Needed Test Procedure DC Exciter Test Figure F.2 Exciter Cover Removal Small Flex Lead Solid Shunt Coil and Series Coil Resistance Tests Idler Solenoid Test Troubleshooting & Repair Main Generator Shunt Field Winding Test Main Generator Shunt Field Winding Test Figure F.6 Plug P10 PIN Assignments TAB Engine Throttle Adjustment Test Engine Throttle Adjustment Test Strobe Tach Method Engine Throttle Adjustment Test Adjust High Idle Adjust Low Idle Flashing the Fields Description Procedure Flashing the Fields Figure F.11 Brush HOLDER/BATTERY Jumper Connections Scope Settings Normal Open Circuit Voltage Waveform 115VDC SupplyHigh Idle no Load Fine Current Control Rheostat AT Maximum Normal Open Circuit DC Weld Voltage Waveform Machine Loaded Selector Switch AT Maximum Typical DC Weld Voltage Waveform DC Exciter Armature and Field Coils Removal and Replacement DC Exciter Armature Removal Procedure ReassemblyDC Exciter Armature and Field Coils Field Coils Removal Procedure Perform the DC Exciter Armature Removal Procedure Main Generator Frame Removal and Replacement Replacement Main Generator Frame Removal Bolt / NUT Perform the DC Exciter Armature Removal Figure F.16 Selector Switch Lead Removal Terminal Lead Figure F.18 Choke Control Cable Removal Loosen Here Main Generator Frame Removal Figure F.20 Front Panel Fastener Removal Troubleshooting & Repair Feet Remove Mounting NUTS, Washers Bolts Perform the DC Exciter Armature Reassembly Procedure Main Generator Armature Removal and Replacement Main Generator Armature Removal Armature is now free to be removed from the engine Engine Output DC Auxiliary Power Receptacle OutputRetest After Repair Welder DC Output Electrical Diagrams Section Electrical Diagrams Wiring Diagram Classic Wire Feed Module Wiring Diagram Wiring Diagram Wire Feed Module Schematic Idler PC Board 16990 M PC Board Assembly Idler PC Board Idler