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F-22

F-22

TROUBLESHOOTING & REPAIR

STATIC SCR/DIODE RECTIFIER BRIDGE TEST (continued)

FIGURE F.9 – CONTROL BOARD AND SNUBBER BOARD PLUG LOCATIONS

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G2629-[ ]

Plug P3

CV-400/CV-500-I CONTROL

#203

#204

#202 #201

Plug P1

 

Plug P5

M15370-[

] SNUBBER

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TEST PROCEDURE

1.Disconnect the main input supply power to the machine.

2.With the 5/16” nut driver, remove the case top and sides.

3.Disconnect the welding cables from the welding output terminals.

4.Locate and remove molex plug P3 from the control board. See Figure F.9.

5.Locate and remove molex plug P5 from the snubber board. See Figure F.9.

6.Locate and remove lead #204 from resistor R2 (7.5 ohms, 100 watts). See Figure F.14.

7.Using the 9/16” wrench, remove the positive capacitor strap lead and small lead terminal from the rectifier plate and output shunt junc- tion. See Figure F.10.

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FIGURE F.10 – CAPACITOR STRAP LEAD CONNECTIONS

POSITIVE

CAPACITOR

STRAP LEAD

SMALL LEAD

TERMINAL

IDEALARC CV-400

Page 62
Image 62
Lincoln Electric SVM136-A service manual Static SCR/DIODE Rectifier Bridge Test