Lincoln Electric SVM136-A Troubleshooting & Repair, Return to Section TOC to Section TOC

Models: SVM136-A

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F-33

F-33

TROUBLESHOOTING & REPAIR

INPUT CONTACTOR (CR1) CLEANING/REPLACEMENT (continued)

FIGURE F.17 – INPUT CONTACTOR CLEANING AND REMOVAL

1.INPUT SUPPLY LINE

2.INPUT CONTACTOR CR1

3.RECONNECT PANEL

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CLEANING PROCEDURE

1.Remove the main input supply power to the machine and remove the input access panel.

2.Locate and get access to the input contac- tor (CR1) in the input box. See Figure F.17.

3.Remove the input contactor cover plate using a phillips head screwdriver.

CONTACTOR REPLACEMENT PROCEDURE

1.Disconnect main input supply power to the machine.

2.Locate and get access to the input contac- tor (CR1) in the input box. See Figure F.17.

3.Disconnect the main input supply power leads L1, L2, and L3 to the input contactor.

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WARNING

 

Remove the control transformer primary

Do not apply input power to

leads H1, H2 or H3 (dependent on input volt-

age) from L1 and L3 terminals on the input

the machine with the input

side of the contactor.

contactor cover plate re-

4.

Using the 7/16” socket wrench, disconnect

moved.

 

the output leads T1, T2, and T3 from the

 

 

 

 

input contactor. (Label the leads.)

 

5.

Identify and label the leads connected to the

4. Blow out any dirt or dust in or around the

 

input contactor coil.

See the Wiring

 

Diagram.

 

contacts with a low pressure air stream.

 

 

 

 

 

5. Inspect the contacts for signs of excessive

6.

Disconnect the leads from the input contac-

 

tor coil (leads X1, #232 and #233). See the

wear, pitting, or contacts fused (stuck)

 

 

Wiring Diagram.

 

together.

 

 

 

 

 

a. If any of these conditions are present,

7.

Remove the three self-tapping mounting

 

screws using a 5/16” socket wrench. See

replace the input contactor assembly.

 

 

Figure F.17.

 

6. Replace the input contactor cover plate.

 

 

8.

Remove the input contactor.

 

 

9.

Insert the replacement input contactor and

install it following the procedures in reverse order.

NOTE: Be sure to reconnect all leads correctly.

IDEALARC CV-400

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Lincoln Electric SVM136-A Troubleshooting & Repair, INPUT CONTACTOR CR1 CLEANING/REPLACEMENT continued, Return