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F-25

F-25

TROUBLESHOOTING & REPAIR

ACTIVE SCR TEST (continued)

FIGURE F.12 – CONTROL BOARD PLUG

FIGURE F.13 – SNUBBER BOARD

P1 AND P3 LOCATIONS

PLUG P5 LOCATION

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G2629-[

]

CV-400/CV-500-I CONTROL

 

 

 

#203

Plug P3

 

 

 

 

 

 

#204

 

 

#202

#201

 

 

 

Plug P1

 

Plug P5

M15370-[

] SNUBBER

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FIGURE F.14 – RESISTOR R2 LOCATION

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TEST PROCEDURE

1.Disconnect the main input supply power to the machine.

2.With the 5/16” nut driver, remove the case top and sides. Remove the screws holding the front panel and lower the panel.

3.Disconnect the welding cables from the welding output terminals.

4.Locate and remove molex plug P3 from the control board. See Figure F.12.

5.Locate and remove molex plug P5 from the snubber board. See Figure F.13.

6.Locate and remove lead #204 from resistor R2 (7.5 ohms, 100 Watts). See Figure F.14.

7.Using 9/16” wrench, remove the positive capacitor strap lead and small lead terminal from the positive rectifier plate and output shunt junction. See Figure F.10.

IDEALARC CV-400

Page 65
Image 65
Lincoln Electric SVM136-A service manual Active SCR Test