Lincoln Electric SVM149-A service manual Torch Continuity and Solenoid Test

Models: SVM149-A

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F-27

TROUBLESHOOTING & REPAIR

F-27

 

 

 

 

 

 

 

 

TORCH CONTINUITY AND SOLENOID TEST (continued)

 

 

 

 

 

TABLE F.1 - TORCH ASSEMBLY RESISTANCES

 

 

 

 

 

TEST

CIRCUIT(S) BEING

EXPECTED

TEST

 

 

 

 

POINTS

TESTED

RESISTANCE

CONDITIONS

 

 

 

 

 

 

 

 

 

 

 

 

Lead #2

Pilot arc

1.5 ohms maximum

Torch consumables

 

 

 

 

To Lead #3

leads

 

in place

 

 

 

 

 

 

 

 

 

 

 

 

Lead #2 to Torch

Pilot arc lead to

1.0 ohm maximum

Torch consumables

 

 

 

 

Nozzle

nozzle

 

in place

 

 

 

 

 

 

 

 

 

 

 

 

Lead #3 to Torch

Pilot arc lead to

1.0 ohm maximum

Torch consumables

 

 

 

 

Nozzle

nozzle

 

in place

 

 

 

 

 

 

 

 

 

 

 

 

Pin 1 to Pin 2

Torch trigger circuit

100K ohms minimum

Torch trigger NOT

 

 

 

 

Plug J1 (Red Leads)

 

 

pulled (not activated)

 

 

 

 

 

 

 

 

 

 

 

 

Pin 1 to Pin 2

Torch trigger circuit

1.0 ohm maximum

Torch trigger pulled

 

 

 

 

Plug J1 (Red Leads)

 

 

(activated)

 

 

 

 

 

 

 

 

 

 

 

 

Pin 3 to Pin 4

Electrode Solenoid

45 to 55 ohms

None

 

 

 

 

Plug J1 (Gray Leads)

 

 

 

 

Figure F.11

(LEAD 2) NZL

WRK

(LEAD 3) EL

4

3

2

1

Harness

Plug J1

10. Torch circuits may be measured when elec-

11. Replace leads and plugs previously

trode and nozzle are in place if the various cir-

removed.

cuits are isolated from each other. NZL (2),

 

Electrode (3), Trigger (1,2), and Torch leads (3,4)

 

should all measure greater than 1 Meg ohm when

 

checked as isolated circuits. See Figure F.10

 

Diagram.

 

PRO-CUT 25

Page 61
Image 61
Lincoln Electric SVM149-A service manual Torch Continuity and Solenoid Test