Lincoln Electric SVM149-A service manual Torch Continuity and Solenoid Test

Models: SVM149-A

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F-26

TROUBLESHOOTING & REPAIR

F-26

 

 

 

TORCH CONTINUITY AND SOLENOID TEST (continued)

FIGURE F.10

LEAD 2 (NZL)

WRK

LEAD 3 (EL)

Plug J1

Harness

Plug

Electrode is

insulated from Brass Body

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Electrode Lead

EL (3)

Connector

3

Blue Leads

4

outside

 

 

Torch Solenoid flex tubes

 

Vent Tube

center

 

NZL (2)

White & Black Pairs

 

path / air

tube

 

 

 

Pilot

 

 

 

 

 

 

Air Hose

crimp

 

 

 

fitting

 

 

1

 

 

 

 

2

Red Leads

 

BODY

(nozzle)

 

ELECTRODE

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TEST PROCEDURE

1.Remove input power to the PRO-CUT 25 machine.

2.Remove carrying handle using a 4mm allen wrench.

3.Using a crescent wrench, carefully remove the plastic nut from around the pressure regulator located on the top of the machine.

4.Using a 7mm nut driver, remove the case wraparound.

5.Perform the Capacitor Discharge

Procedure.

6.Remove Plug J1, Lead #2, and Lead #3 from the Main Inverter Board. See Figure F.10

N.O.

Torch Trigger

7.Using the ohmmeter, check the torch resistances per Table F.1.

8.If any of the resistance checks are not cor- rect, the torch assembly may be faulty. Repair or replace.

9.With connector J1 disconnected from the P.C. Board carefully apply the 12 VDC supply

to the electrode solenoid. (positive to Plug J1 Pin #4 and Negative to Pin #3). The elec- trode solenoid should activate. Listen for the solenoid action in the torch handle. If the solenoid does not activate, it may be faulty. Replace. See Figures F.10 & F.11.

PRO-CUT 25

Page 60
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Lincoln Electric SVM149-A service manual Torch Continuity and Solenoid Test