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F-4

TROUBLESHOOTING & REPAIR

F-4

TROUBLESHOOTING GUIDE

 

 

 

Observe Safety Guidelines

 

 

 

detailed in the beginning of this manual.

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

RECOMMENDED

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

 

Machine is dead. No output - No

1.

Make sure that the input power

1.

Check the input power switch

 

fan

 

 

switch is in the "ON" position and

 

and associated wires for loose or

 

 

 

 

the machine is plugged in.

 

faulty connections.

 

 

 

 

2.

Check the input voltage at the

2.

Perform the T1 Transformer

 

 

 

 

machine. Input voltage must

 

Test.

 

 

 

 

 

match the rating plate and volt-

 

 

 

 

 

 

 

age connection. Refer to

 

 

 

 

 

 

 

Reconnect Procedure in the

 

 

 

 

 

 

 

Installation section of this manu-

 

 

 

 

 

 

 

al.

 

 

 

 

 

 

3. Blown or missing fuses in the

 

 

 

 

 

 

 

input line.

 

 

 

 

 

 

 

 

 

 

The fan runs normally. No output

1.

Check for proper input voltages

1.

Check for loose or faulty connec-

 

from the machine in either Stick or

 

per nameplate and voltage

 

tions on the heavy current carry-

 

TIG modes.

 

 

reconnect configuration.

 

ing leads. (polarity switch, output

 

 

 

 

 

 

choke output terminals etc.)

 

 

 

2. Check to make sure the polarity

 

 

 

 

 

 

 

switch is in the proper position

2.

Perform the T1 Transformer

 

 

 

 

and functioning correctly.

 

Test.

 

 

 

 

 

 

3.

Perform the SCR Bridge Test.

 

 

 

 

 

4.

Check current control R1 for

 

 

 

 

 

 

proper operation. Normal resis-

 

 

 

 

 

 

tance is 10,000 ohms. Also

 

 

 

 

 

 

check associated leads

for loose

 

 

 

 

 

 

or faulty connections.

 

 

 

 

 

 

5.

The control board may be faulty.

 

 

 

 

 

 

Replace.

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.

PRECISION TIG 185

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Lincoln Electric SVM169-A service manual Problems Possible Areas Recommended Symptoms, Course of Action