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F-12

TROUBLESHOOTING & REPAIR

F-12

TROUBLESHOOTING GUIDE

 

 

 

 

Observe Safety Guidelines

 

 

detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

 

 

RECOMMENDED

 

 

 

(SYMPTOMS)

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

TIG WELDING PROBLEMS

 

 

 

 

 

 

No high frequency. Machine is in

1. If the machine location is in a

1. Check the high voltage trans-

the TIG mode and has normal out-

highly dirty environment with con-

 

 

former (T3). The normal resis-

put.

 

ductive contaminants, check and

 

 

tance of the secondary winding

 

 

clean the spark gap with a low

 

 

of the high voltage transformer is

 

 

pressure air stream per the main-

 

 

12.5k ohms.

 

 

 

 

tenance instructions.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Check spark gap operation and

 

 

 

WARNING

 

 

 

 

 

 

 

ELECTRIC SHOCK CAN

 

 

setting. Normal is (0.020").

 

 

 

 

 

Refer to Maintenance section of

 

 

 

KILL. When 115VAC is

 

 

 

 

this manual.

 

 

 

applied to the primary of

 

 

 

 

T3. A very high voltage is devel-

 

 

 

oped on the secondary winding.

 

 

 

 

 

For assistance call the Lincoln

 

 

 

 

 

Electric Service Department 1-888-

 

 

 

935-3877.

 

 

 

 

 

------------------------------------------------

 

 

 

2. Check the values of R3, and C4.

 

 

 

3. Perform the T1 Transformer Test.

 

 

 

4. The control board may be faulty.

 

 

 

 

 

Replace.

 

 

No gas flow when Amptrol is activat-

1.

The gas supply is either empty or 1. Possible gas supply problems.

ed in the TIG mode. Machine has

 

not turned on.

 

normal output - fan runs.

 

 

Consult your local welder/gas dis-

A "click" can be heard indicating that

2.

The flow regulator may be set

tributor.

the gas solenoid valve is operating.

 

too low.

 

 

3.

Check the gas hose for kinks or

 

 

 

blockages.

 

 

4.

Check the filter screen inside gas

 

 

 

inlet fitting to solenoid valve.

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.

PRECISION TIG 185

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Lincoln Electric SVM169-A service manual Electric Shock can