Lincoln Electric SVM169-A Theory of Operation, General Description, Input Power Circuit

Models: SVM169-A

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E-2

THEORY OF OPERATION

E-2

GENERAL DESCRIPTION

 

 

3.

Enhanced version of the patented MicroStartTM

 

 

 

 

 

 

Technology for its lower Minimum (5amps) to high-

The PRECISION TIG 185 is a member of our field

 

er Maximum (185 amps) output control range.

 

acclaimed Precision TIG family of industrial arc weld-

 

 

 

 

 

 

 

 

ing power sources. Premium features include:

 

 

4.

Built-in high frequency stabilization for DC TIG

 

 

 

 

 

1. Precise constant current output.

 

 

 

starting and continuous AC TIG welding.

 

2. Full range square wave AC/DC TIG (GTAW) weld-

5. AC/DC Stick (SMAW capability.)

 

 

ing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE E.2 Main Transformer and Input Power

 

 

 

 

 

 

 

 

 

BY-PASS

 

 

 

 

 

 

 

 

 

BOARD

 

 

 

 

 

 

POLARITY

 

 

 

 

WORK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAIN

 

 

SWITCH

 

 

 

 

ELECTRODE

 

 

 

 

 

 

 

 

 

 

 

HI-FREQUENCY

 

 

 

TRANSFORMER

 

 

 

 

 

 

 

TRANSFORMER

 

 

 

INPUT

 

 

 

 

 

 

 

 

 

 

 

 

POWER

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH BYPASS

 

 

 

 

 

C

 

 

 

ASBLY

 

 

 

 

 

 

 

 

 

 

 

 

 

H

 

 

 

H1

 

X1

AC

DC+

 

O

 

 

 

 

 

 

K

 

 

 

 

 

 

SCR

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

BRIDGE

 

 

 

 

H2

 

X2

 

 

SHUNT

 

 

HIGH VOLTAGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC

DC-

 

 

TRANSFORMER

 

 

 

H3

 

 

 

 

 

 

 

 

 

 

 

 

F

 

 

CIRCUIT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

K

 

 

 

 

 

 

 

 

 

18VAC

 

 

 

 

115VAC

 

 

 

 

 

18VAC

 

CONTROL

 

 

 

POWER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FAN

115VAC

 

BOARD

 

 

 

"ON"

 

 

 

 

 

 

 

DIGITAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DISPLAY

 

 

 

 

 

 

 

 

 

 

 

 

MODE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

REMOTE

 

 

 

 

THERMO-

 

 

 

 

 

 

 

RECEPTACLE

 

 

THERMAL

GAS

OUTPUT

 

 

 

 

 

 

STATS

 

 

 

 

 

 

LIGHT

VALVE

CONTROL

 

 

 

 

 

 

 

 

AUTO

PULSE TIG STICK

AC

PULSE POSTFLOW

BALANCE FREQ. LED LED

BALANCE CONTROL CONTROL

LED

LED

CONTROL

 

INPUT POWER CIRCUIT

 

incorporated in the main transformer. The 115VAC

 

 

winding supplies power to the fan motor and also,

The desired single-phase input power is connected to

through the control board,

powers the gas solenoid

valve and the high voltage transformer. The 18VAC

the TIG 185 through an input power switch located in

winding provides power to the trigger circuitry. The

the front panel of the machine. The machine can be

other 18VAC winding is rectified and regulated to a

configured for either 230VAC or 208VAC input voltage

15VDC supply which operates the circuitry on the con-

by connecting the appropriate lead (H2 or H3) to the

trol board.

 

input power switch. When the input power switch is

 

 

 

turned “ON” the input voltage is applied directly to the

 

 

primary of the main transformer.

 

 

 

The main transformer changes the high voltage, low current input power to a low voltage, high current out- put which is available at the main secondary winding (X1 and X2). In addition three auxiliary windings are

NOTE: Unshaded areas of block logic diagrams are the subject of discussion.

PRECISION TIG 185

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Lincoln Electric SVM169-A service manual Theory of Operation, General Description, Input Power Circuit