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F-5

TROUBLESHOOTING & REPAIR

F-5

TROUBLESHOOTING GUIDE

 

 

Observe Safety Guidelines

 

 

 

detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

 

RECOMMENDED

 

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

Fan runs - No output from machine 1.

The welding application may

1.

One of the thermostats may be

in either Stick or TIG modes and the

have exceeded the recommend-

 

faulty. Check or replace. See

 

yellow light on the control panel is

ed duty cycle. Allow the unit to

 

wiring diagram.

 

on.

 

 

run until the fan cools the unit

 

 

 

 

 

 

and the yellow light goes out.

2.

Check for loose or faulty wires on

 

 

 

 

 

the thermostats and associated

 

2.

The air louvers may be blocked.

 

circuitry. See wiring diagram.

 

 

 

 

Remove air obstruction and allow

 

 

 

 

 

 

unit to cool.

 

 

 

The machine does not respond (no

1.

Make certain the machine is in

1.

Check the continuity (zero ohms)

gas flow, no high frequency and no

 

the TIG mode.

 

of the leads between the remote

open circuit voltage) when the arc

 

 

 

receptacle and plug J5 on the

start switch or Amptrol is activated -

2.

The Amptrol may be defective.

 

control board. See wiring dia-

fan is working normally.

 

Check for continuity(zero ohms)

 

gram.

 

 

between pins "D" and "E" on

 

 

 

 

cable connector when the

2.

Perform the T1 Transformer

 

 

Amptrol is depressed.

 

Test.

 

 

 

3.

The control board may be faulty.

 

 

 

 

Replace.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.

PRECISION TIG 185

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Lincoln Electric SVM169-A service manual Possible Areas Recommended Symptoms