203 505-A | Miller Electric Welder specs

203 505-A

OM-196 188 Page 37

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Miller Electric Welder operating instructions 203 505-A

Contents

Processes OM-196 188KDescription From Miller to You Table of Contents 100 Introduction to Programming101 Control Menu Setup Standards Directives Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding Hazards Buildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explo- sion Flying Metal can injure eyes Principal Safety Standards About Pacemakers EMF Information LES Fumées ET LES GAZ peuvent être dangereux Signification des symbolesConsignes DE Securite Lire Avant Utilisation UN Choc Électrique peut tuer LE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent pro- voquer des brûlures graves DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut Information sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques Manufacturer’s Warning Label Definitions Definitions 60 s ∠ = Harmonic Data per IEC 61000-3-12, draft Symbols And DefinitionsManufacturer’s Rating Label Harmonic Data Specifications InstallationDimensions And Weight Tipping Connection DiagramSelecting a Location Movement Location Duty Cycle Weld Output Terminals And Selecting Cable SizesVolts AC Duplex Receptacle And Circuit Breakers 10 100% Duty Cycle Always connect grounding conductor first Electrical Service GuideConnecting Input Power Three-Phase Example Receptacle Rear Panel Connections Socket Information Peripheral Receptacle Functions Front Touch Sensor Board PC18 Switch S1 SettingsTouch Sensor Operation Top View Turn Off welding power source and weld control Connecting Setup Pendant To Welding Power Source Operational Terms Operation Meter Functions Lower Front Panel Controls Upper Front Panel Controls Volt-Ampere Curves Duty Cycle And OverheatingOverheating Increase Button Setup Pendant Controls Months Maintenance & TroubleshootingRoutine Maintenance Blowing Out Inside Of Unit Removing Case and Measuring Input Capacitor Voltage Help 1 Display Voltmeter/Ammeter Help Displays Front Panel Error Displays LED2 LED4 LED8 LED10 LED11 LED6 LED3 LED5 LED7 LED9 LED12 Weld Interface Board PC12 Diagnostic LED’s Status Diagnosis Diagnostic LED’s On Weld Interface Board PC12 Customer Interface Board PC14 Diagnostic LED’s Diagnostic LED’s On Customer Interface Board PC14 Motor Board PC13 Diagnostic LED’s Troubleshooting Diagnostic LED’s On Motor Board PC13Trouble Remedy OM-196 188 Circuit Diagram For Welding Power Source Electrical Diagrams 203 505-A Circuit Diagram For Control Board PC1 Part 1 203 311 1 Circuit Diagram For Control Board PC1 Part 2 203 311 2 Circuit Diagram For Control Board PC1 Part 3 203 311 3 Circuit Diagram For Function/Meter Board PC3 190 Circuit Diagram For Interconnect Board PC2 OM-196 188 Circuit Diagram For Interface Module 193 709-A Circuit Diagram For Microprocessor Board PC11 191 10. Circuit Diagram For Motor Board PC13 212 354-A 11. Circuit Diagram For Switch Board PC15 12. Circuit Diagram For Junction Board PC16 13. Circuit Diagram For Interface Board PC12 Part 1 191 843-A Part 1 14. Circuit Diagram For Interface Board PC12 Part 2 191 843-A Part 2 15. Circuit Diagram For Customer Interface Board PC14 Part 1 Pensar 86147s03 Part 1 16. Circuit Diagram For Customer Interface Board PC14 Part 2 Pensar 86147s03 Part 2 17. Circuit Diagram For Customer Interface Board PC14 Part 3 Pensar 86147s03 Part 3 18. Circuit Diagram For Touch Sensor Board PC18 19. Circuit Diagram For Setup Pendant 200 21. Circuit Diagram For Power Distribution Board PC20 Complete Assembly Parts List PLG21 RC10 Optional 194 Setup Pendant OM-196 188 Programming Instructions for Standard Pulse Welding Programs Program Hardwire Selected Softwire SelectedIntroduction to Programming Pulse MIG Programs Program 2 1.0 mm Steel .040, 80-20 Argon-CO2 Program 1 1.2 mm Steel .045, 98-2 Argon-Oxy Program 4 .8 mm 316 .030, 98-2 Argon-CO2 Program 3 1.2 mm Steel .045, 80-20 Argon-CO2Gas Ar CO2 / 19 L/min 40 CFH Program 6 1.2 mm 316 .045, 98-2 Argon-CO2 Program 5 1.0 mm 316 .040, 98-2 Argon-CO2 Program 8 1.2 mm 308L .045, 98-2 Argon-CO2 Program 7 1.0 mm 308L .040, 98-2 Argon-CO2 Program 2 1.4 mm Metal Core .052, 95-5 Argon-CO2 Program 1 1.2 mm Metal Core .045, 95-5 Argon-CO2 Program 4 1.0 mm ER 4043 .040, Argon Wire Size/Type 1.2 mm .045 ER Gas Ar / 19 L/min 40 CFHWire Size/Type 1.0 mm .040 ER Gas Ar / 19 L/min 40 CFH Program 3 1.2 mm ER 4043 .045, Argon Program 6 1.2 mm ER 5356 .045, Argon Program 5 1.0 mm 5356 .040, Argon Program 8 1.0 mm Steel .040, 98-2 Argon-Oxy Program 7 .8 mm Steel .030, 98-2 Argon-OxyGas Ar Oxy/ 19 L/min 40 CFH Setup Pendant Mode Select Button Setup Pendant Parameter Select Button Setup Pendant Parameter Increase And Decrease Buttons Getting Started for Pulse Welding Setting Preflow Sequence DisplayWeld Cycle For Pulse Welding Setting Crater Sequence Display Setting Weld Sequence Display Teaching a Pulse Welding Program Setting Postflow Sequence DisplayPulse Waveform Explained IPM Teach Points ExplainedPage Setting Teach Point Parameters For Pulse Welding Program Sec Run-In Trim Wire Size/Type GasCard # Gun Model Flowrate PWms Vpk Changing To Adaptive Pulse Welding Teaching a MIG Welding ProgramWeld Cycle For Mig Welding Changing To Mig Welding Setting Start Sequence Display Setting Retract Sequence Display Poflw Sec Parameter Select Postflow Parameters Display Setting Run-in Sequence Display Selecting And Adjusting SharpArcE Control Setting SharpArcE Control Installing Data Card Using the Optional Data Card Using The Data Card Yes Naming Programs And Writing To Card Reading From Card Deleting Programs From Card Reading Or Deleting From An Empty Card Selecting Security Lock Security lock works only when a data card is inserted Display Features Settings Default SetupSetup Flow Chart Features Settings Default Section T u p Using Setup Displays ZWX Selecting Or Changing Access Code Selecting Auxiliary Output Selecting Voltage CorrectionSelecting Voltage Sensing Method Selecting Arc Start Method Resetting Arc Time Selecting Units For Wire Feed Speed And Motor Type Defining Display Value Selecting Wire Type Selecting Arc Start/Volt Sense Error Shutdown Resetting Memory Program No Output a Output B Output C Selecting Program Name FeatureRemote Program Setting Remote Program Select Flow Selection Jog Wire Feed Speed Selection Stick Check Selection Arc Voltage Error Selection Exiting The Setup Menu Setting Ramps FunctionSoftware Version Number Control Menu Using Menu Display Setting Adaptive Parameters Setting Rise Time Parameter Setting Auto Configure Parameter Setting Sharp Start On/Off Setting Retract On/Off Exiting The Control Menu Page Support Service Miller Electric Mfg. 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