Miller Electric Welder operating instructions Introduction to Programming, 100, 101

TABLE OF CONTENTS

SECTION 8 – INTRODUCTION TO PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8-1.	Pulse MIG Programs	76
8-2.	Standard Pulse Welding Programs	76
8-3.	Program 1 – 1.2 mm Steel (.045”), 98-2 Argon-Oxy	77
8-4.	Program 2 – 1.0 mm Steel (.040”), 80-20 Argon-CO2	77
8-5.	Program 3 – 1.2 mm Steel (.045”), 80-20 Argon-CO2	78
8-6.	Program 4 – .8 mm 316 (.030”), 98-2 Argon-CO2	78
8-7.	Program 5 – 1.0 mm 316 (.040”), 98-2 Argon-CO2	79
8-8.	Program 6 – 1.2 mm 316 (.045”), 98-2 Argon-CO2	79
8-9.	Program 7 – 1.0 mm 308L (.040”), 98-2 Argon-CO2	80
8-10.	Program 8 – 1.2 mm 308L (.045”), 98-2 Argon-CO2	80
8-11.	Program 1 – 1.2 mm Metal Core (.045”), 95-5 Argon-CO2	81
8-12.	Program 2 – 1.4 mm Metal Core (.052”), 95-5 Argon-CO2	81
8-13.	Program 3 – 1.2 mm ER 4043 (.045”), Argon	82
8-14.	Program 4 – 1.0 mm ER 4043 (.040”), Argon	82
8-15.	Program 5 – 1.0 mm 5356 (.040”), Argon	83
8-16.	Program 6 – 1.2 mm ER 5356 (.045”), Argon	83
8-17.	Program 7 – .8 mm Steel (.030”), 98-2 Argon-Oxy	84
8-18.	Program 8 – 1.0 mm Steel (.040”), 98-2 Argon-Oxy	84
8-19.	Setup Pendant Mode Select Button	85
8-20.	Setup Pendant Parameter Select Button	86
8-21.	Setup Pendant Parameter Increase And Decrease Buttons	87
SECTION 9 – GETTING STARTED FOR PULSE WELDING		88
9-1. Weld Cycle For Pulse Welding		88
9-2.	Setting Preflow Sequence Display	88
9-3.	Setting Weld Sequence Display	89
9-4.	Setting Crater Sequence Display	89
9-5.	Setting Postflow Sequence Display	90
SECTION 10 – TEACHING A PULSE WELDING PROGRAM		90
10-1.	Pulse Waveform Explained	90
10-2.	Teach Points Explained	91
10-3.	Selecting Teach Point Wire Feed Speed For Pulse Welding Program	92
10-4.	Setting Teach Point Parameters For Pulse Welding Program	93
10-5.	Changing To Adaptive Pulse Welding	95
SECTION 11 – TEACHING A MIG WELDING PROGRAM		95
11-1. Weld Cycle For Mig Welding		95
11-2.	Changing To Mig Welding	96
11-3.	Setting Preflow Sequence Display	96
11-4.	Setting Start Sequence Display	97
11-5.	Setting Weld Sequence Display	97
11-6.	Setting Crater Sequence Display	98
11-7.	Setting Retract Sequence Display	98
11-8.	Setting Postflow Sequence Display	99
11-9.	Setting Run-in Sequence Display	99
SECTION 12 – SETTING SharpArcE CONTROL		100
12-1.	Selecting And Adjusting SharpArcE Control	100
SECTION 13 – USING THE OPTIONAL DATA CARD		101

13-1. Installing Data Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 13-2. Using The Data Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

13-3. Naming Programs And Writing To Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

13-4. Reading From Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

13-5. Reading (Or Deleting) From An Empty Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

13-6. Deleting Programs From Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

13-7. Selecting Security Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

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