Manuals
/
Brands
/
Computer Equipment
/
Printer
/
Minolta
/
Computer Equipment
/
Printer
Minolta
3100 Series
- page 134
1
134
424
424
Download
424 pages, 9.09 Mb
3-132
RRP1.10
COVER ASSY FRONT IN (PL1.1.25)
Figure: COVER ASSY FRONT IN Removal (1)
Figure: COVER ASSY FRONT IN Removal (2)
Contents
Main
Page
Page
Page
Page
Cautions for operation
1. Marks giving caution
2. Related documents
3. Safety
3.1 Power source
Page
3.2 Driving units
3.3 High-temperature units
3.4 Laser beams
Page
x
4. List of Abbreviations
Page
Page
Page
Page
Chapter 2 Operation of Diagnostics........................................................... 2-95
Chapter 3 Removal and Replacement Procedures ................................. 3-119
Page
Page
Chapter 4 Plug/Jack (P/J) Connector Locations...................................... 4-271
Chapter 6 Principles of Operation............................................................ 6-313
Chapter 7 Wiring Diagrams and Signal Information................................. 7-369
Page
Page
Page
Page
1. Progressing with the Troubleshooting
1.1 Flow of Troubleshooting
1.2 Preparatory Requirements
1.3 Cautions for Service Operations
1.4 Cautions for FIP Use
Page
2. Level 1 FIP
2.1 Level 1 FIP
2.2 Flow of Level 1 FIP
3. Level 2 FIP
3.1 Level 2 FIP
3.2 Error / Status Code List
Page
Page
3.3 Operating / Clearing the Error
Page
Page
3.4 Error Code FIP FIP-1 Yellow Toner Cartridge Detached (Yellow Toner Cartridge Missing)
FIP-2 Magenta Toner Cartridge Detached (Magenta Toner Cartridge Missing)
FIP-3 Cyan Toner Cartridge Detached (Cyan Toner Cartridge Missing)
FIP-4 Black Toner Cartridge Detached (Black Toner Cartridge Missing)
FIP-5 PHD Detached (Imaging Unit Missing)
FIP-6 BTR Detached (Transfer Unit Missing)
FIP-7 Fuser Detached (Fuser Unit Missing)
FIP-8 CRUM ID Error (Call for Service CRUM ID Error)
FIP-9 CRUM ID Error (Invalid Imaging Unit)
FIP-10 Media Type Mismatch (Media Type Mismatch)
FIP-11 Feed Jam (Media Jam Feed)
Page
Page
FIP-12 Regi Jam (Media Jam Registration)
FIP-13 Fuser Jam (Media Jam Fuser)
FIP-14 Duplex Jam (Media Jam Duplex)
Page
FIP-15 ROS Failure (Call for Service ROS Motor)
FIP-16 Fuser Failure (Call for Service Fuser Failure)
Page
FIP-18 ADC Sensor Error (ADC Sensor Dustiness Warning)
FIP-19 Fan Motor Failure (Call for Service Fan Motor Error)
Page
FIP-20 Low Density Error (Call for Service Low Density)
Page
FIP-22 Environment Sensor Error (Call for Service ENV Sensor Error)
FIP-23 Yellow Toner Empty (Yellow Toner Low)
FIP-24 Magenta Toner Empty (Magenta Toner Low)
FIP-25 Cyan Toner Empty (Cyan Toner Low)
FIP-26 Black Toner Empty (Black Toner Low)
FIP-27 PHD Life Over (Replace Imaging Unit)
FIP-28 BTR Life Over (Replace Transfer Unit)
Page
FIP-30 ADC Sensor Dustiness (ADC Sensor Dustiness Error)
FIP-31 Front Cover (Front Cover Open)
FIP-32 BTR Life Warning (Transfer Unit Life Low)
Page
FIP-34 Paper Empty (Put %s in %s Bin)
FIP-35 Upper Cassette Detached (Adjust Input Bin)
FIP-36 Full Stack (Output Bin Full)
FIP-37 Yellow Toner Empty 2 (Yellow Toner Empty)
FIP-38 Magenta Toner Empty 2 (Magenta Toner Empty)
FIP-39 Cyan Toner Empty 2 (Cyan Toner Empty)
FIP-40 Black Toner Empty 2 (Black Toner Empty)
3.5 Image Trouble FIP
3.6 Roller Circumferences
FIP-P1 Light (Undertoned) Prints
FIP-P2 Blank Prints
FIP-P3 Black Prints
FIP-P4 Vertical Band Deletions
FIP-P5 Horizontal Band Deletions
FIP-P6 Black (color) spots
FIP-P7 Background
FIP-P8 Skewed Image
FIP-P9 Crease
FIP-P10 Unfused Image or Image Easily Rubs off of Page
3.7 Other FIPs
FIP-AC
FIP-DC
4. Preventive Maintenance
Page
Page
1. Diagnostics for a Standalone Printer
1.1 General
1.2 Printing Method
1.3 Test Print Pattern
2. Diagnostics Using the MINOLTA- QMS magicolor 3100 Diagnostics (Hanabi Service Commander)
2.1 General
2.2 Preparation
2.3 Operation of magicolor 3100 Diagnostics
Page
2.4 Test Print
2.5 Input Test
Page
Page
2.6 Output Test
Page
Page
2.7 Operation of EEPROM
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
1. Removal and Replacement Procedures
1.1 Before starting service work
1.2 Description of procedures
RRP1. COVERS
RRP1.1 CONSOLE PANEL HANABI (PL1.1.1)
RRP1.2 COVER ASSY FRONT HEAD (PL1.1.2)
Page
Page
Page
RRP1.4 COVER TOP MAIN (PL1.1.9)
RRP1.5 COVER ASSY TOP PHD (PL1.1.10)
RRP1.6 COVER REAR (PL1.1.20)
RRP1.7 LINK:L (PL1.1.23)
RRP1.8 LINK:R (PL1.1.23)
RRP1.9 COVER SIDE R (PL1.1.24)
Page
Page
RRP1.11 COVER MSI (PL1.1.26)
RRP1.12 TRAY ASSY MSI (PL1.1.28)
Page
Page
RRP1.14 COVER SIDE L (PL1.1.30)
RRP2. PAPER CASSETTE
RRP2.1 ROLL ASSY (PL2.1.1)
Page
Page
RRP2.3 CASSETTE ASSY FRONT (REFERENCE ONLY)
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
RRP3.6 SENSOR HUM TEMP (PL3.2.2)
RRP3.7 HARNESS ASSY OPFREC (PL3.2.3)
RRP3.8 SWITCH ASSY SIZE (PL3.2.4)
Page
Page
Page
RRP3.10 INDICATOR (PL3.2.8)
Page
Page
Page
RRP3.12 PICKUP ASSY (PL3.3.1)
Page
Page
Page
RRP3.14 SENSOR PHOTO:NO PAPER (PL3.3.3)
RIGHT
LEFT
RRP3.15 SENSOR PHOTO:LOW PAPER (PL3.3.3)
RRP3.16 ACTUATOR NO PAPER (PL3.3.4)
RRP3.17 LINK ACTUATOR (PL3.3.5)
RRP3.18 SOLENOID FEED (PL3.3.16)
RRP3.19 CLUTCH ASSY TURN (PL3.3.17)
RRP3.20 ROLL ASSY TURN (PL3.3.19)
RRP3.21 ROLL ASSY (PL3.3.22)
RRP4. HOUSING ASSY RETARD
RRP4.1 HOUSING ASSY RETARD (PL4.1.1)
RRP4.2 ROLL TURN (PL4.1.2)
Page
Page
RRP4.4 CLUTCH TURN (PL4.1.9)
RRP4.5 STUD RTD (PL4.1.10)
Page
Page
Page
RRP5.2 SENSOR ADC ASSY (PL5.1.11)
RRP5.3 SENSOR TNR FULL (PL5.1.13)
Page
Page
Page
RRP5.5 LATCH R (PL5.1.21)
RRP5.6 LATCH L (PL5.1.30)
Page
Page
Page
RRP6.2 SENSOR PHOTO:FULL STACK (PL6.1.4)
RRP6.3 ACTUATOR FULL (PL6.1.5)
RRP6.4 SENSOR PHOTO:DUP (PL6.1.4)
RRP6.5 SENSOR PHOTO:MSI (PL6.1.4)
RRP6.6 ELIMINATOR ASSY (PL6.1.9)
RRP6.7 ROLL DUP (PL6.1.12)
Page
Page
Page
RRP6.9 LATCH OUT (PL6.1.18)
RRP6.10 ROLL ASSY FEED (PL6.1.27)
RRP6.11 ACTUATOR MSI (PL6.1.37)
RRP6.12 SOLENOID FEED MSI (PL6.1.40)
Page
Page
RRP6.14 PLATE ASSY BOTTOM MSI (PL6.1.42)
RRP7. CHUTE ASSY EXIT
RRP7.1 CHUTE ASSY EXIT (PL7.1.1)
RRP7.2 ROLL EXIT (PL7.1.4)
RRP7.3 ROLL MID (PL7.1.5)
RRP7.4 MOTOR ASSY DUP (PL7.1.8)
RRP8. BTR ASSY & FUSER
RRP8.1 FUSER ASSY (PL8.1.1)
Page
Page
RRP8.3 ACTUATOR EXIT (PL8.1.7)
RRP8.4 BTR UNIT ASSY (PL8.1.12)
RRP8.5 STRAP (PL8.1.13)
Page
RRP9. XEROGRAPHICS
RRP9.1 ROS ASSY (PL9.1.1)
Page
RRP9.2 HSG ASSY BIAS (PL9.1.4)
Page
Page
Page
RRP9.4 SENSOR PHOTO:REGI (PL9.1.8)
RRP9.5 ACTUATOR REGI (PL9.1.9)
Page
Page
Page
Page
Page
Page
Page
RRP10.2 HOLDER TCRU ASSY (1) (PL10.1.1)
RRP10.3 HOLDER TCRU ASSY (2) (PL10.1.2)
RRP10.4 HOLDER TCRU ASSY (3) (PL10.1.3)
RRP10.5 HOLDER TCRU ASSY (4) (PL10.1.4)
RRP10.6 SWITCH TCRU ASSY (PL10.1.18)
RRP10.7 SENSOR TONER LOW (PL10.1.8)
RRP10.8 PWBA EEPROM STD (PL10.1.16)
RRP10.9 S-HVPS (PL10.1.17)
Page
Page
Page
Page
Page
Page
RRP11.3 ACTUATOR I/R (PL11.1.8)
RRP11.4 DEVE DRIVE ASSY (PL11.1.13)
RRP11.5 MAIN DRIVE ASSY (PL11.1.14)
RRP11.6 PWBA ASSY EARTH (PL11.1.16)
Page
Page
Page
RRP12.2 FAN REAR (PL12.1.2)
RRP12.3 CONTROLLER BOARD (PL12.1.4)(TBD)
Page
Page
RRP12.5 HARNESS ASSY AC SW (PL12.1.11)
RRP12.6 PWBA HNB DRV (PL12.1.12)
Page
Page
RRP12.8 HOUSING ASSY CONTACT (PL12.1.14)
Page
Page
Page
Page
1. Connector [P (plug) / J (jack)]
1.1 List of P/J
Page
Page
Page
Page
Page
Page
Page
1. Parts List
1.1 Caution for use of parts list
Page
PL 1.1 Cover [List]
Page
PL 2.1 Paper Cassette [List]
Page
Page
Page
PL 3.2 Paper Feeder II [List]
Page
PL 3.3 Paper Feeder III [List]
Page
PL 4.1 Housing Assy Retard [List]
Page
PL 5.1 Chute Assy In [List]
Page
PL 6.1 Chute Assy Out [List]
Page
PL 7.1 Chute Assy Exit [List]
Page
PL 8.1 BTR Assy & Fuser [List]
Page
PL 9.1 Xerographics [List]
Page
PL 10.1 TCRU Assy [List]
Page
PL 11.1 Frame & Drive [List]
Page
PL 12.1 Electrical [List]
Page
PL 13.1 Harness [List]
Page
Page
Page
1. Printing Process
1.1 Summary of Printing Process
1.2 Schematic Diagram for Printing Processes
Outline of printing processes is shown in the figures below.
PHD ASSY is integrated major units of printing processes. It is compose d as follows.
Page
Page
Electrostatic latent image
(Laser beams)
(Laser beams)
Drum surface
-V 0
Page
Page
Page
Page
Page
IDT1 surface
IDT2 surface
IDT1 surface
Page
Page
Page
Page
2. Flow of Print Data
PWBA HNB MCU
3. Drive Transmission Route
3.1 MAIN DRIVE ASSY
Rotary power of the MAIN DRIVE ASSY is transmitted through the route below.
Page
3.4 FUSER DRIVE ASSY
Rotary power of the FUSER DRIVE ASSY drives the FUSER ASSY.
Rotary power of the MOTOR ASSY DUP is transmitted through the route below.
3.5 MOTOR ASSY DUP
3.6 Gear Layout
4. Paper Transport
4.1 Paper Transport Route (without option)
4.2 Layout of Paper Transport Route
5. Functions of Major Functional Components
5.1 Paper Cassette
Page
5.2 Paper Feeder
Page
Page
Page
5.4 Front Assy In
Page
5.5 Chute Assy Out
Page
5.6 Chute Assy Exit
Page
5.7 BTR Assy & Fuser
Page
5.8 Xerographics
Page
5.9 TCRU Assy
Page
5.10 Frame & Drive
Page
5.11 Electrical
Page
6. MODES
6.1 Print Mode
6.2 Operation Modes
7. Control
7.1 Control of Paper Size
7.2 Selective Control on Paper Pick-up Unit
7.3 ROS Light Quantity Control
7.4 Process Control
Y M C K
Page
Page
7.5 Color Registration Control
7.6 BTR UNIT ASSY Control
7.7 Toner Control
7.8 Fuser Control
Page
Page
1. General Wiring Diagram
Page
1. Wiring Diagram between Parts
1.1 Configuration
Page
1.2 Notes on Using the Wiring Diagram between Parts
Page
Page
1 Power supply section
Page
2 Cassette section
Page
3 Drive section
Page
Page
Page
4 Developer section 1
Page
5 Developer section 2
Page
6 Fuser section
7 ROS section
PWBA HNB MCU
Page
8 Xerographics 1
Page
9 Xerographics 2
RTC
Page
10 Paper Feed Section
Page
11 Controller Section
PWBAHNB MCU
Page
Page
Page
2. Electrical Properties
2.1 Power Source
2.2 Power Consumption
3. Mechanical Properties
3.1 Dimensions/Mass of Printer
3.2 Dimensions/Mass of Universal Paper Tray (standard paper supply - 500 sheets)
3.3 Dimensions/Mass of Consumables (CRU)
3.4 Installation Space (min. installation space)
4. Functions
4.7 Speed Mode
4.8 Print Mode
4.9 Paper Mode
4.10 Warm-up Time
4.11 FPOT (First Print Output Time)
4.12 Continuous Printing Speed
4.13 Printing Area
4.14 Input Properties
4.15 Output Properties
4.16 Paper
5. Consumables
5.1 Items of Consumables
5.2 Consumable Life
6. Operating Environment
7. Safety / Environment Conditions
7.4 Noise
8. Print image Quality
8.1 Image Quality Guarantee Conditions
9. Option
Page
Page
Page
A
B
C
D
E
F
G
H
I
L
M
N
O
P
R
S
T
U
W
X
Y
