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Chapter 3 Removal and Replacement Procedures
3-147
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Contents
Main
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Cautions for operation
1. Marks giving caution
2. Related documents
3. Safety
3.1 Power source
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3.2 Driving units
3.3 High-temperature units
3.4 Laser beams
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4. List of Abbreviations
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Chapter 2 Operation of Diagnostics........................................................... 2-95
Chapter 3 Removal and Replacement Procedures ................................. 3-119
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Chapter 4 Plug/Jack (P/J) Connector Locations...................................... 4-271
Chapter 6 Principles of Operation............................................................ 6-313
Chapter 7 Wiring Diagrams and Signal Information................................. 7-369
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1. Progressing with the Troubleshooting
1.1 Flow of Troubleshooting
1.2 Preparatory Requirements
1.3 Cautions for Service Operations
1.4 Cautions for FIP Use
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2. Level 1 FIP
2.1 Level 1 FIP
2.2 Flow of Level 1 FIP
3. Level 2 FIP
3.1 Level 2 FIP
3.2 Error / Status Code List
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3.3 Operating / Clearing the Error
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3.4 Error Code FIP FIP-1 Yellow Toner Cartridge Detached (Yellow Toner Cartridge Missing)
FIP-2 Magenta Toner Cartridge Detached (Magenta Toner Cartridge Missing)
FIP-3 Cyan Toner Cartridge Detached (Cyan Toner Cartridge Missing)
FIP-4 Black Toner Cartridge Detached (Black Toner Cartridge Missing)
FIP-5 PHD Detached (Imaging Unit Missing)
FIP-6 BTR Detached (Transfer Unit Missing)
FIP-7 Fuser Detached (Fuser Unit Missing)
FIP-8 CRUM ID Error (Call for Service CRUM ID Error)
FIP-9 CRUM ID Error (Invalid Imaging Unit)
FIP-10 Media Type Mismatch (Media Type Mismatch)
FIP-11 Feed Jam (Media Jam Feed)
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FIP-12 Regi Jam (Media Jam Registration)
FIP-13 Fuser Jam (Media Jam Fuser)
FIP-14 Duplex Jam (Media Jam Duplex)
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FIP-15 ROS Failure (Call for Service ROS Motor)
FIP-16 Fuser Failure (Call for Service Fuser Failure)
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FIP-18 ADC Sensor Error (ADC Sensor Dustiness Warning)
FIP-19 Fan Motor Failure (Call for Service Fan Motor Error)
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FIP-20 Low Density Error (Call for Service Low Density)
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FIP-22 Environment Sensor Error (Call for Service ENV Sensor Error)
FIP-23 Yellow Toner Empty (Yellow Toner Low)
FIP-24 Magenta Toner Empty (Magenta Toner Low)
FIP-25 Cyan Toner Empty (Cyan Toner Low)
FIP-26 Black Toner Empty (Black Toner Low)
FIP-27 PHD Life Over (Replace Imaging Unit)
FIP-28 BTR Life Over (Replace Transfer Unit)
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FIP-30 ADC Sensor Dustiness (ADC Sensor Dustiness Error)
FIP-31 Front Cover (Front Cover Open)
FIP-32 BTR Life Warning (Transfer Unit Life Low)
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FIP-34 Paper Empty (Put %s in %s Bin)
FIP-35 Upper Cassette Detached (Adjust Input Bin)
FIP-36 Full Stack (Output Bin Full)
FIP-37 Yellow Toner Empty 2 (Yellow Toner Empty)
FIP-38 Magenta Toner Empty 2 (Magenta Toner Empty)
FIP-39 Cyan Toner Empty 2 (Cyan Toner Empty)
FIP-40 Black Toner Empty 2 (Black Toner Empty)
3.5 Image Trouble FIP
3.6 Roller Circumferences
FIP-P1 Light (Undertoned) Prints
FIP-P2 Blank Prints
FIP-P3 Black Prints
FIP-P4 Vertical Band Deletions
FIP-P5 Horizontal Band Deletions
FIP-P6 Black (color) spots
FIP-P7 Background
FIP-P8 Skewed Image
FIP-P9 Crease
FIP-P10 Unfused Image or Image Easily Rubs off of Page
3.7 Other FIPs
FIP-AC
FIP-DC
4. Preventive Maintenance
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1. Diagnostics for a Standalone Printer
1.1 General
1.2 Printing Method
1.3 Test Print Pattern
2. Diagnostics Using the MINOLTA- QMS magicolor 3100 Diagnostics (Hanabi Service Commander)
2.1 General
2.2 Preparation
2.3 Operation of magicolor 3100 Diagnostics
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2.4 Test Print
2.5 Input Test
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2.6 Output Test
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2.7 Operation of EEPROM
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1. Removal and Replacement Procedures
1.1 Before starting service work
1.2 Description of procedures
RRP1. COVERS
RRP1.1 CONSOLE PANEL HANABI (PL1.1.1)
RRP1.2 COVER ASSY FRONT HEAD (PL1.1.2)
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RRP1.4 COVER TOP MAIN (PL1.1.9)
RRP1.5 COVER ASSY TOP PHD (PL1.1.10)
RRP1.6 COVER REAR (PL1.1.20)
RRP1.7 LINK:L (PL1.1.23)
RRP1.8 LINK:R (PL1.1.23)
RRP1.9 COVER SIDE R (PL1.1.24)
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RRP1.11 COVER MSI (PL1.1.26)
RRP1.12 TRAY ASSY MSI (PL1.1.28)
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RRP1.14 COVER SIDE L (PL1.1.30)
RRP2. PAPER CASSETTE
RRP2.1 ROLL ASSY (PL2.1.1)
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RRP2.3 CASSETTE ASSY FRONT (REFERENCE ONLY)
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RRP3.6 SENSOR HUM TEMP (PL3.2.2)
RRP3.7 HARNESS ASSY OPFREC (PL3.2.3)
RRP3.8 SWITCH ASSY SIZE (PL3.2.4)
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RRP3.10 INDICATOR (PL3.2.8)
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RRP3.12 PICKUP ASSY (PL3.3.1)
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RRP3.14 SENSOR PHOTO:NO PAPER (PL3.3.3)
RIGHT
LEFT
RRP3.15 SENSOR PHOTO:LOW PAPER (PL3.3.3)
RRP3.16 ACTUATOR NO PAPER (PL3.3.4)
RRP3.17 LINK ACTUATOR (PL3.3.5)
RRP3.18 SOLENOID FEED (PL3.3.16)
RRP3.19 CLUTCH ASSY TURN (PL3.3.17)
RRP3.20 ROLL ASSY TURN (PL3.3.19)
RRP3.21 ROLL ASSY (PL3.3.22)
RRP4. HOUSING ASSY RETARD
RRP4.1 HOUSING ASSY RETARD (PL4.1.1)
RRP4.2 ROLL TURN (PL4.1.2)
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RRP4.4 CLUTCH TURN (PL4.1.9)
RRP4.5 STUD RTD (PL4.1.10)
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RRP5.2 SENSOR ADC ASSY (PL5.1.11)
RRP5.3 SENSOR TNR FULL (PL5.1.13)
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RRP5.5 LATCH R (PL5.1.21)
RRP5.6 LATCH L (PL5.1.30)
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RRP6.2 SENSOR PHOTO:FULL STACK (PL6.1.4)
RRP6.3 ACTUATOR FULL (PL6.1.5)
RRP6.4 SENSOR PHOTO:DUP (PL6.1.4)
RRP6.5 SENSOR PHOTO:MSI (PL6.1.4)
RRP6.6 ELIMINATOR ASSY (PL6.1.9)
RRP6.7 ROLL DUP (PL6.1.12)
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RRP6.9 LATCH OUT (PL6.1.18)
RRP6.10 ROLL ASSY FEED (PL6.1.27)
RRP6.11 ACTUATOR MSI (PL6.1.37)
RRP6.12 SOLENOID FEED MSI (PL6.1.40)
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RRP6.14 PLATE ASSY BOTTOM MSI (PL6.1.42)
RRP7. CHUTE ASSY EXIT
RRP7.1 CHUTE ASSY EXIT (PL7.1.1)
RRP7.2 ROLL EXIT (PL7.1.4)
RRP7.3 ROLL MID (PL7.1.5)
RRP7.4 MOTOR ASSY DUP (PL7.1.8)
RRP8. BTR ASSY & FUSER
RRP8.1 FUSER ASSY (PL8.1.1)
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RRP8.3 ACTUATOR EXIT (PL8.1.7)
RRP8.4 BTR UNIT ASSY (PL8.1.12)
RRP8.5 STRAP (PL8.1.13)
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RRP9. XEROGRAPHICS
RRP9.1 ROS ASSY (PL9.1.1)
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RRP9.2 HSG ASSY BIAS (PL9.1.4)
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RRP9.4 SENSOR PHOTO:REGI (PL9.1.8)
RRP9.5 ACTUATOR REGI (PL9.1.9)
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RRP10.2 HOLDER TCRU ASSY (1) (PL10.1.1)
RRP10.3 HOLDER TCRU ASSY (2) (PL10.1.2)
RRP10.4 HOLDER TCRU ASSY (3) (PL10.1.3)
RRP10.5 HOLDER TCRU ASSY (4) (PL10.1.4)
RRP10.6 SWITCH TCRU ASSY (PL10.1.18)
RRP10.7 SENSOR TONER LOW (PL10.1.8)
RRP10.8 PWBA EEPROM STD (PL10.1.16)
RRP10.9 S-HVPS (PL10.1.17)
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RRP11.3 ACTUATOR I/R (PL11.1.8)
RRP11.4 DEVE DRIVE ASSY (PL11.1.13)
RRP11.5 MAIN DRIVE ASSY (PL11.1.14)
RRP11.6 PWBA ASSY EARTH (PL11.1.16)
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RRP12.2 FAN REAR (PL12.1.2)
RRP12.3 CONTROLLER BOARD (PL12.1.4)(TBD)
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RRP12.5 HARNESS ASSY AC SW (PL12.1.11)
RRP12.6 PWBA HNB DRV (PL12.1.12)
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RRP12.8 HOUSING ASSY CONTACT (PL12.1.14)
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1. Connector [P (plug) / J (jack)]
1.1 List of P/J
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1. Parts List
1.1 Caution for use of parts list
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PL 1.1 Cover [List]
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PL 2.1 Paper Cassette [List]
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PL 3.2 Paper Feeder II [List]
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PL 3.3 Paper Feeder III [List]
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PL 4.1 Housing Assy Retard [List]
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PL 5.1 Chute Assy In [List]
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PL 6.1 Chute Assy Out [List]
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PL 7.1 Chute Assy Exit [List]
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PL 8.1 BTR Assy & Fuser [List]
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PL 9.1 Xerographics [List]
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PL 10.1 TCRU Assy [List]
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PL 11.1 Frame & Drive [List]
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PL 12.1 Electrical [List]
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PL 13.1 Harness [List]
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1. Printing Process
1.1 Summary of Printing Process
1.2 Schematic Diagram for Printing Processes
Outline of printing processes is shown in the figures below.
PHD ASSY is integrated major units of printing processes. It is compose d as follows.
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Electrostatic latent image
(Laser beams)
(Laser beams)
Drum surface
-V 0
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IDT1 surface
IDT2 surface
IDT1 surface
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2. Flow of Print Data
PWBA HNB MCU
3. Drive Transmission Route
3.1 MAIN DRIVE ASSY
Rotary power of the MAIN DRIVE ASSY is transmitted through the route below.
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3.4 FUSER DRIVE ASSY
Rotary power of the FUSER DRIVE ASSY drives the FUSER ASSY.
Rotary power of the MOTOR ASSY DUP is transmitted through the route below.
3.5 MOTOR ASSY DUP
3.6 Gear Layout
4. Paper Transport
4.1 Paper Transport Route (without option)
4.2 Layout of Paper Transport Route
5. Functions of Major Functional Components
5.1 Paper Cassette
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5.2 Paper Feeder
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5.4 Front Assy In
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5.5 Chute Assy Out
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5.6 Chute Assy Exit
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5.7 BTR Assy & Fuser
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5.8 Xerographics
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5.9 TCRU Assy
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5.10 Frame & Drive
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5.11 Electrical
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6. MODES
6.1 Print Mode
6.2 Operation Modes
7. Control
7.1 Control of Paper Size
7.2 Selective Control on Paper Pick-up Unit
7.3 ROS Light Quantity Control
7.4 Process Control
Y M C K
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7.5 Color Registration Control
7.6 BTR UNIT ASSY Control
7.7 Toner Control
7.8 Fuser Control
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1. General Wiring Diagram
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1. Wiring Diagram between Parts
1.1 Configuration
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1.2 Notes on Using the Wiring Diagram between Parts
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1 Power supply section
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2 Cassette section
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3 Drive section
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4 Developer section 1
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5 Developer section 2
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6 Fuser section
7 ROS section
PWBA HNB MCU
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8 Xerographics 1
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9 Xerographics 2
RTC
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10 Paper Feed Section
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11 Controller Section
PWBAHNB MCU
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2. Electrical Properties
2.1 Power Source
2.2 Power Consumption
3. Mechanical Properties
3.1 Dimensions/Mass of Printer
3.2 Dimensions/Mass of Universal Paper Tray (standard paper supply - 500 sheets)
3.3 Dimensions/Mass of Consumables (CRU)
3.4 Installation Space (min. installation space)
4. Functions
4.7 Speed Mode
4.8 Print Mode
4.9 Paper Mode
4.10 Warm-up Time
4.11 FPOT (First Print Output Time)
4.12 Continuous Printing Speed
4.13 Printing Area
4.14 Input Properties
4.15 Output Properties
4.16 Paper
5. Consumables
5.1 Items of Consumables
5.2 Consumable Life
6. Operating Environment
7. Safety / Environment Conditions
7.4 Noise
8. Print image Quality
8.1 Image Quality Guarantee Conditions
9. Option
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A
B
C
D
E
F
G
H
I
L
M
N
O
P
R
S
T
U
W
X
Y