Model DCA-600SSK
Proposition 65WARNING
Diesel engine exhaust and some
DCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10
Table of Contents
Parts Ordering Procedures
Ordering parts has never been easier
DCA-600SSK Specifications
DCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10
DCA-600SSK Dimensions TOP and Side
Dimensions
DCA-600SSK Dimensions Front , Rear and Doors
DCA-600SSK Safety Message Alert Symbols
Hazard Symbols
DCA-600SSK Safety Message Alert Symbols
This generator, other property
General Safety
Burns
DCA-600SSK Rules for Safe Operation
Electrical Safety
Generator Grounding
Maintenance Safety
Battery Safety
DCA-600SSK Rules for Safe Operation
Towing & Transporting Safety
Emergencies
DCA-600SSK Installation
Typical Generator Grounding Application
Outdoor Installation
DCA-600SSK Installation
Mounting
Towing Safety Precautions
DCA-600SSK -TOWING Rules for Safe Operation
Explanation of Chart
DCA-600SSK TRAILER-SAFETY Guidelines
Coupler Type of hitch used on the trailer for towing
DCA-600SSK -TRAILER-SPECIFICATIONS
DCA-600SSK -TRAILER-SPECIFICATIONS
Specifications
DCA-600SSK Operation and Safety Decals
Machine Safety Decals
DCA-600SSK Operation and Safety Decals
DCA-600SSK Operation and Safety Decals
DCA-600SSK Operation and Safety Decals
DCA-600SSK General Information
DCA-600SSK Major Components
Generator Major Components
DCA-600SSK Generator Control Panel
Generator Control Panel
DCA-600SSK Generator Control Panel
Pilot Lamp Indicates that the generator is working properly
DCA-600SSK Engine Operating Panel
Engine Operating Panels
Fuel Level Gauge Indicates amount of diesel fuel remaining
Output Terminal Familiarization
Output Terminal Panel
DCA-600SSK Output Terminal Panel Overview
Access to Uvwo Terminals
120VAC Gfci Receptacles
Connecting Loads
Maximum Power Output KW
DCA-600SSK Output Terminal Panel Overview
Over Current Relay
Three Phase Load
Single Phase Load
DCA-600SSK- Load Application
Generator OutputVoltages
Voltage Change-Over Board
Generator Amperage
240V 480V
DCA-600SSK Generator OUTPUTS/GAUGE Reading
How to Read the Output Terminal Gauge
Maximum Amps
DCA-600SSK Output Terminal Panel Connections
Uvwo Terminal Output Voltages
3Ø-240V Uvwo Terminal Output Voltages
1Ø-240V Uvwo Terminal Output Voltages
DCA-600SSK Output Terminal Panel Connections
3Ø-480V Uvwo Terminal Output Voltages
1Ø-480V Uvwo Terminal Output Voltages
1Ø-277V Uvwo Terminal Output Voltages
Circuit Breakers
DCA-600SSK PRE-SETUP
Lubrication Oil
Refueling
Refueling Procedure
Fuel from the secondary inner
Full Trailer Tank
DCA-600SSK- PRE-SETUP
Cleaning the Radiator
Air Cleaner Fan Belt Tension
Operation Freezing Weather
Battery
Battery Cable Installation
Wiring
Alternator
DCA-600SSK GEN. START-UP Procedure Manual
Engines exhaust contains harmful emissions
If applicable perform the following
Generator and Control Panel
DCA-600SSK- Generator START-UP Procedure Manual
Set the battery ON/OFF switch to the on position
DCA-600SSK- Generator START-UP Procedure Manual
Oil Pressure Gauge
DCA-600SSK Generator START-UP Procedure Manual
Pre-Heat Button Lamp
DCA-600SSK Generator START-UP Procedure Auto Mode
Set the engine speed switch to the High position
Emergency Shutdown Procedure
DCA-600SSK Generator SHUT-DOWN Procedure
Engine Shutdown Controller S/N 3698617~
DCA-600SSK Maintenance
Inspection / Maintenance
Air Cleaner
Service Daily
Cleaning the Fuel Strainer
General Inspection
Changing Oil
Flushing Out Radiator and Changing Coolant
Replacing Fuel Filter
Cleaning Breather Element
Greasing
Generator Storage
Removal From Long Term Storage
Battery Charger/Jacket Water Heater Power Connections
DCA-600SSK -TRAILER Brakes Maintenance
DCA-600SSK -TRAILER Maintenance
Tires/Wheels/Lug Nuts
Tire Wear/Inflation
Suspension
DCA-600SSK -TRAILER Maintenance
Lug Nut Torque Requirements
Start all wheel lug nuts by hand
Lug nuts
DCA-600SSK -TRAILER-WIRING Diagram
Trailer Wiring Diagram 5-Pin
DCA-600SSK -TRAILER-WIRING Diagram
DCA-600SSK -GENERATORWIRING Diagram
Generator Wiring Diagram
DCA-600SSK Generator Wiring Diagram Main Breaker
Main Circuit Breaker Wiring Diagram
DCA-600SSK Engine Wiring Diagram
Engine Wiring Diagram
DCA-600SSK Engine Wiring Diagram
DCA-600SSK Electronic GOV. Controller Wiring Diagram
Electronic Governor Controller
Engine does not start
Starter does not run
DCA-600SSK -TROUBLESHOOTING Engine
Engine revolution is not
Smooth
Deficient output
DCA-600SSK -TROUBLESHOOTING GENERATOR/ENGINE
Generator Troubleshooting
DCA-600SSK -TROUBLESHOOTING Mpec
Engine Controller Troubleshooting Mpec
Explanation of Code in Remarks Column
Xxxxx only Not Used on
DCA-600SSK w/SA6D170AE-1 Komatsu Engine
DCA-600SSK Suggested Spare Parts
Qty Description
DCA-600SSK Generator Assy
Generator Assy
Balancing Weight KIT
Field Assy
Insulator Washer
FAN
DCA-600SSK Generator Assy
Grommet
Plain Washer
COVER, Bearing
GASKET, Bearing
DCA-600SSK Control BOX Assy
Control BOX Assy
Over Current Relay
Bracket
Fuse Left Side 5A
Fuse 30A
DCA-600SSK Control BOX Assy
Change Terminal
Terminal Plate
Change Plate
WASHER, Lock
DCA-600SSK Control BOX Assy
DCA-600SSK Control BOX ASSY. S/N 3692433 and below
DCA-600SSK Control BOX Assy
Speed Sensor
DCA-600SSK Engine & Radiator Assy
Engine & Radiator Assy
BRACKET, Radiator
Include Item W
Engine Foot
DCA-600SSK Engine & Radiator Assy
AIR Cleaner Assy
AIR Cleaner Connector
GASKET, AC Connector
Bushing
DCA-600SSK Engine Operating Panel Assy
Engine Operating Panel Assy
SET PLATE, Battery Switch
STAY, Battery Switch
Support LEG
Rubber Cover
DCA-600SSK Outputterminal Assy
Output Terminal Assy
Output Terminal
BRACKET, Output Terminal
Terminal
COVER, Output Terminal
DCA-600SSK Outputterminal Assy
Stopper
Cover
DCA-600SSK Battery Assy
Battery Assy
Battery
Battery Sheet
Battery Band
Battery Bolt
DCA-600SSK Muffler Assy
Muffler Assy
Muffler
Exhaust Pipe
Outlet Pipe
Gasket
DCA-600SSK Fueltank Assy
Fuel Tank Assy
HOSE, Fuel Gauge
Tank Band
PAD, Tank Band
Tank Sheet
DCA-600SSK Enclosure #1 Assy
Enclosure #1 Assy
Part Name QTY Remarks
DCA-600SSK Enclosure #2 Assy
Enclosure #2 Assy
Rear Frame
Louver Panel
COVER, Rear Frame
Lining
DCA-600SSK Enclosure #2 Assy
CAP
Emblem
Roof Panel
Guide
DCA-600SSK Enclosure #3 Assy
Enclosure #3 Assy
Side Panel
Side Door
Duct
Hinge
DCA-600SSK Rubber Seal Assy
Rubber Seal Assy
0228901640
0228900970
0228901100
0228900990
DCA-600SSK Nameplate and Decals
Name Plate and Decals
Decal DROOP, Z011000120
Z011000130
Z011000150
0800520100
DCA-600SSK Nameplate and Decals
Procedure Group
Decal Handling Procedures
Decal 3-PHASE Output Terminal
Decal Water Drain Cock
Terms and Conditions of Sale Parts
Freightpolicy
DCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10
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