Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip operation manual DCA-600SSK - CONTROL BOX ASSY

Models: DCA-600SSK

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DCA-600SSK — CONTROL BOX ASSY.

CONTROL BOX ASSY.

PAGE 82 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)

Page 82

Image 82

Multiquip operation manual DCA-600SSK - CONTROL BOX ASSY

Contents

PARTS LIST NO. C4875300104C SERIAL NO. 3692434~ OPERATION AND PARTS MANUALKOMATSU SA6D170AE-1 DIESEL ENGINE MODEL DCA-600SSKPROPOSITION 65WARNING Diesel engine exhaust and some ofNOTE PAGE DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGESpecification and part MQ Power DCA-600SSK AC GeneratorTABLE OF CONTENTS COMPONENT DRAWINGSChoose from three easy options PARTS ORDERING PROCEDURESWhen ordering parts, please supply PartsTable 2. Engine Specifications DCA-600SSK - SPECIFICATIONSTable 1. Generator Specifications 3/4 loadNOTE PAGE DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEDCA-600SSK - DIMENSIONS TOP AND SIDE Figure 1. DimensionsFigure 2. Dimensions DCA-600SSK - DIMENSIONS FRONT , REAR AND DOORSDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE SAFETY MESSAGE ALERT SYMBOLS DCA-600SSK - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS DANGERCAUTION - ACCIDENTAL STARTING DCA-600SSK - SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - OVER-SPEED CONDITIONSDCA-600SSK - RULES FOR SAFE OPERATION General SafetyDANGER - READTHIS MANUAL Generator Grounding Electrical SafetyDCA-600SSK - RULES FOR SAFE OPERATION DANGER - ELECTROCUTION HAZARDSDCA-600SSK- RULES FOR SAFE OPERATION Maintenance SafetyBattery Safety DANGER - EXPLOSION HAZARDSDCA-600SSK - RULES FOR SAFE OPERATION Towing & Transporting SafetyEmergencies DCA-600SSK - INSTALLATION Figure 3. Typical Generator Grounding ApplicationCAUTION - EXHAUST HAZARD DCA-600SSK - INSTALLATIONOutdoor Installation MountingCAUTION -TOWING REGULATIONS Towing Safety PrecautionsDCA-600SSK -TOWING RULES FOR SAFE OPERATION Figure 4. Generator and TrailerExplanation of Chart DCA-600SSK - TRAILER-SAFETY GUIDELINESCAUTION - TRAILER INSPECTION MODEL DCA-600SSK -TRAILER-SPECIFICATIONSTable 3. Trailer Specifications FUEL CELLDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK -TRAILER-SPECIFICATIONSTable 3. Specifications Cont MODELDCA-600SSK - OPERATION AND SAFETY DECALS Machine Safety DecalsDCA-600SSK - OPERATION AND SAFETY DECALS DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEDCA-600SSK - OPERATION AND SAFETY DECALS DCA-600SSK - OPERATION AND SAFETY DECALS DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEDCA-600SSK FAMILIARIZATION Generator Microprocessor Controlled Alarm SystemDCA-600SSK - GENERAL INFORMATION Engine Control PanelDESCRIPTION DCA-600SSK - MAJOR COMPONENTSTable 4. Generator Major Components DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEDCA-600SSK - GENERATOR CONTROL PANEL Up to S/N S/N 3698617~ Figure 6. Generator Control PanelDCA-600SSK - GENERATOR CONTROL PANEL DCA-600SSK - ENGINE OPERATING PANEL Up to S/N S/N 3698617~ Figure 7. Engine Operating Panels8. Fuel Level Gauge - Indicates amount of diesel fuel remaining DCA-600SSK - ENGINE OPERATING PANELDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE The “Output Terminal Panel ” Figure 8 is provided with the following DCA-600SSK - OUTPUTTERMINAL OVERVIEWOutput Terminal Familiarization Output Terminal Panel120VAC GFCI Receptacles Access to UVWO TerminalsDCA-600SSK - OUTPUT TERMINAL PANEL OVERVIEW Figure 9. G.F.C.I. ReceptacleDCA-600SSK - OUTPUT TERMINAL PANEL OVERVIEW Connecting LoadsMaximum Power Output KW Over Current RelayDCA-600SSK- LOAD APPLICATION Single Phase LoadThree Phase Load DANGER - ELECTRICAL SYSTEM HAZARDSTable 7. Generator Available Voltages DCA-600SSK - GENERATOR OUTPUTSTable 9. Generator Ampere Ratings - 3Ø Generator OutputVoltagesMaximum Amps How to Read the Output Terminal GaugeDCA-600SSK - GENERATOR OUTPUTS/GAUGE READING Figure 19. AC Ammeter Change-Over Switch3Ø-240V UVWO Terminal Output Voltages DCA-600SSK - OUTPUT TERMINAL PANEL CONNECTIONSUVWO Terminal Output Voltages 1Ø-240V UVWO Terminal Output Voltages1Ø-480V UVWO Terminal Output Voltages DCA-600SSK - OUTPUT TERMINAL PANEL CONNECTIONS3Ø-480V UVWO Terminal Output Voltages 1Ø-277V UVWO Terminal Output VoltagesCircuit Breakers DCA-600SSK - PRE-SETUPTable 11. Recommended Motor Oil Lubrication OilWARNING - RESPIRATORY HAZARDS Refueling ProcedureCAUTION -TRAILER FUELTANK refuelingFigure 35. Full Trailer Tank DCA-600SSK - PRE-SETUPCAUTION - REFUELINGTHE GENERATOR Figure 37. Full Fuel SystemAir Cleaner DCA-600SSK- PRE-SETUPCleaning the Radiator Table 12. Coolant CapacityCAUTION - BATTERY SERVICING SAFETY BatteryBattery Cable Installation WiringCAUTION - LETHAL EXHAUST HAZARD DCA-600SSK - GEN. START-UP PROCEDURE MANUALBEFORE STARTING Generator and Control Panel5. Set the battery ON/OFF switch Figure 45 to the “ON” position DCA-600SSK- GENERATOR START-UP PROCEDURE MANUAL8. Place the engine throttle lever in the “LOW” position Figure Figure 54. Oil Pressure Gauge DCA-600SSK- GENERATOR START-UP PROCEDURE MANUALFigure 55. Coolant Temperature Gauge Figure 57. Main, Aux. and GFCI Circuit Breakers ONBEFORE STARTING DCA-600SSK - GENERATOR START-UP PROCEDURE MANUAL20. Set the battery ON/OFF switch Figure 60 to the “ON” position Generator and Control PanelCAUTION - BACKUP GENERATOR USE DCA-600SSK - GENERATOR START-UP PROCEDURE AUTO MODECAUTION - ENGINE SPEED SWITCH WARNING - AUTO MODE MAINTENANCECAUTION - EMERGENCY STOP SWITCH DCA-600SSK - GENERATOR SHUT-DOWN PROCEDUREEmergency Shutdown Procedure Engine Shutdown Controller S/N 3698617~ENGINE DCA-600SSK - MAINTENANCEINSPECTION / MAINTENANCE DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEGeneral Inspection Service DailyCleaning the Fuel Strainer Outer ElementReplacing Fuel Filter Flushing Out Radiator and Changing CoolantChanging Oil DCA-600SSK - MAINTENANCEGenerator Storage Cleaning Breather ElementGreasing Removal From Long Term StorageFigure 75. Battery Charger/Jacket Water Heater Power Connections DCA-600SSK - MAINTENANCENOTEapplied to the generators internal battery charger DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEAir Brake System DCA-600SSK -TRAILER BRAKES MAINTENANCEBrakes S-Cam BrakesCAUTION - EYESIGHT HAZARD DCA-600SSK -TRAILER MAINTENANCETires/Wheels/Lug Nuts Tire Wear/InflationFigure 78. Wheel Lug Nuts Tightening Sequence DCA-600SSK -TRAILER MAINTENANCELug Nut Torque Requirements Table 18. Tire Torque RequirementsFigure 79. Trailer Wiring Diagram 5-Pin DCA-600SSK -TRAILER-WIRING DIAGRAMDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK -TRAILER-WIRING DIAGRAM Figure 80. Trailer Wiring Diagram 7-PinFigure 81. Generator Wiring Diagram DCA-600SSK -GENERATORWIRING DIAGRAMDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK - GENERATOR WIRING DIAGRAM MAIN BREAKER Figure 82. Main Circuit Breaker Wiring DiagramFigure 83. Engine Wiring Diagram DCA-600SSK - ENGINE WIRING DIAGRAMDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK - ENGINE WIRING DIAGRAM Figure 84. Engine Wiring DiagramContinuedFigure 85. Electronic Governor Controller DCA-600SSK - ELECTRONIC GOV. CONTROLLER WIRING DIAGRAMDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE SYMPTOM DCA-600SSK -TROUBLESHOOTING ENGINETABLE 20. ENGINE TROUBLESHOOTING POSSIBLE PROBLEMSYMPTOM DCA-600SSK -TROUBLESHOOTING ENGINETABLE 20. ENGINE TROUBLESHOOTING CONTINUED POSSIBLE PROBLEMSYMPTOM DCA-600SSK -TROUBLESHOOTING GENERATOR/ENGINETABLE 21. GENERATOR TROUBLESHOOTING POSSIBLE PROBLEMSolution DCA-600SSK -TROUBLESHOOTING MPECTABLE 22. ENGINE CONTROLLER TROUBLESHOOTING MPEC SymptonQTY. Column EXPLANATION OF CODE IN REMARKS COLUMNSAMPLE PARTS LIST NO. Column1 to 3 Units DCA-600SSK - SUGGESTED SPARE PARTSDCA-600SSK w/SA6D170AE-1 KOMATSU ENGINE DescriptionDCA-600SSK - GENERATOR ASSY GENERATOR ASSYDCA-600SSK - GENERATOR ASSY PART NAMEREMARKS INCLUDE ITEMS WDCA-600SSK - GENERATOR ASSY PART NAME DCA-600SSK - GENERATOR ASSYREMARKS DCA-600SSK - CONTROL BOX ASSY CONTROL BOX ASSYREMARKS DCA-600SSK - CONTROL BOX ASSYPART NAME REPLACESDCA-600SSK - CONTROL BOX ASSY PART NAME CHANGE-OVER SWITCH, AMMETERDCA-600SSK - CONTROL BOX ASSY REMARKSDCA-600SSK - CONTROL BOX ASSY PART NAME DCA-600SSK - CONTROL BOX ASSY. S/N 3692433 AND BELOWREMARKS DCA-600SSK - CONTROL BOX ASSY PART NAME DCA-600SSK - CONTROL BOX ASSYREMARKS DCA-600SSK - ENGINE & RADIATOR ASSY ENGINE & RADIATOR ASSYPART NAME DCA-600SSK - ENGINE & RADIATOR ASSYREMARKS DCA-600SSK - ENGINE & RADIATOR ASSY PART NAME DCA-600SSK - ENGINE & RADIATOR ASSYREMARKS DCA-600SSK - ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYREMARKS DCA-600SSK - ENGINE OPERATING PANEL ASSYPART NAME S/N 3698617 AND ABOVEDCA-600SSK - OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSYREMARKS DCA-600SSK - OUTPUTTERMINAL ASSYPART NAME SET BOARD, OUTPUT TERMINALDCA-600SSK - OUTPUTTERMINAL ASSY PART NAME DCA-600SSK - OUTPUTTERMINAL ASSYREMARKS DCA-600SSK - BATTERY ASSY BATTERY ASSYPART NAME DCA-600SSK - BATTERY ASSYREMARKS DCA-600SSK - MUFFLER ASSY MUFFLER ASSYPART NAME DCA-600SSK - MUFFLER ASSYREMARKS DCA-600SSK - FUELTANK ASSY FUEL TANK ASSYPART NAME DCA-600SSK - FUELTANK ASSYREMARKS OF ORANGE. TO ORDER WITH DIFFERENT COLOR DCA-600SSK - ENCLOSURE #1 ASSYTHE PART NUMBER ABOVE INDICATES DEFAULT COLOR PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAYPART NAME DCA-600SSK - ENCLOSURE #1 ASSYDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE REMARKSOF ORANGE. TO ORDER WITH DIFFERENT COLOR DCA-600SSK - ENCLOSURE #2 ASSYTHE PART NUMBER ABOVE INDICATES DEFAULT COLOR PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAYREMARKS DCA-600SSK - ENCLOSURE #2 ASSYPART NAME ENCLOSURE #2 ASSYOF ORANGE. TO ORDER WITH DIFFERENT COLOR THE PART NUMBER ABOVE INDICATES DEFAULT COLORDCA-600SSK - ENCLOSURE #2 ASSY PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAYPART NAME DCA-600SSK - ENCLOSURE #2 ASSYREMARKS OF ORANGE. TO ORDER WITH DIFFERENT COLOR DCA-600SSK - ENCLOSURE #3 ASSYTHE PART NUMBER ABOVE INDICATES DEFAULT COLOR PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAYPART NAME DCA-600SSK - ENCLOSURE #3 ASSYREMARKS DCA-600SSK - RUBBER SEAL ASSY RUBBER SEAL ASSYDCA-600SSK - RUBBER SEAL ASSY PART NAMEDCA-600SSK - NAMEPLATE AND DECALS NAME PLATE AND DECALSDCA-600SSK - NAMEPLATE AND DECALS CONTROL BOX GROUPENGINE OPERATING PANEL GROUP PART NAMEDCA-600SSK - NAMEPLATE AND DECALS REMARKS DCA-600SSK - NAMEPLATE AND DECALSPART NAME OUTPUTTERMINAL GROUPSPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE - PARTSEffective October 1 PAYMENT TERMSNOTE PAGE DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGECarson, CA Contact mqpower@multiquip.com18910 Wilmington Ave Contact mq@multiquip.com