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operation manual DCA-600SSK -TRAILER-WIRING DIAGRAM, Trailer Wiring Diagram 7-Pin
Models:
DCA-600SSK
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Troubleshooting
Specification
Install
Parts list
Explanation of Chart
Warranty
Dimension
Maintenance
Voltage Change-Over Board 240V Configuration
Connecting Loads
Page 60
Image 60
DCA-600SSK
—TRAILER-WIRING
DIAGRAM
Figure 80. Trailer Wiring Diagram
(7-Pin)
PAGE 60 —
DCA-600SSK
— OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
Page 59
Page 61
Page 60
Image 60
Page 59
Page 61
Contents
OPERATION AND PARTS MANUAL
KOMATSU SA6D170AE-1 DIESEL ENGINE
PARTS LIST NO. C4875300104C SERIAL NO. 3692434~
MODEL DCA-600SSK
PROPOSITION 65WARNING
Diesel engine exhaust and some of
NOTE PAGE
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
MQ Power DCA-600SSK AC Generator
TABLE OF CONTENTS
Specification and part
COMPONENT DRAWINGS
PARTS ORDERING PROCEDURES
When ordering parts, please supply
Choose from three easy options
Parts
DCA-600SSK - SPECIFICATIONS
Table 1. Generator Specifications
Table 2. Engine Specifications
3/4 load
NOTE PAGE
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK - DIMENSIONS TOP AND SIDE
Figure 1. Dimensions
DCA-600SSK - DIMENSIONS FRONT , REAR AND DOORS
Figure 2. Dimensions
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK - SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
DANGER
DCA-600SSK - SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - ACCIDENTAL STARTING
CAUTION - OVER-SPEED CONDITIONS
General Safety
DCA-600SSK - RULES FOR SAFE OPERATION
DANGER - READTHIS MANUAL
Electrical Safety
DCA-600SSK - RULES FOR SAFE OPERATION
Generator Grounding
DANGER - ELECTROCUTION HAZARDS
Maintenance Safety
Battery Safety
DCA-600SSK- RULES FOR SAFE OPERATION
DANGER - EXPLOSION HAZARDS
Towing & Transporting Safety
DCA-600SSK - RULES FOR SAFE OPERATION
Emergencies
DCA-600SSK - INSTALLATION
Figure 3. Typical Generator Grounding Application
DCA-600SSK - INSTALLATION
Outdoor Installation
CAUTION - EXHAUST HAZARD
Mounting
Towing Safety Precautions
DCA-600SSK -TOWING RULES FOR SAFE OPERATION
CAUTION -TOWING REGULATIONS
Figure 4. Generator and Trailer
DCA-600SSK - TRAILER-SAFETY GUIDELINES
Explanation of Chart
CAUTION - TRAILER INSPECTION
DCA-600SSK -TRAILER-SPECIFICATIONS
Table 3. Trailer Specifications
MODEL
FUEL CELL
DCA-600SSK -TRAILER-SPECIFICATIONS
Table 3. Specifications Cont
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
MODEL
DCA-600SSK - OPERATION AND SAFETY DECALS
Machine Safety Decals
DCA-600SSK - OPERATION AND SAFETY DECALS
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK - OPERATION AND SAFETY DECALS
DCA-600SSK - OPERATION AND SAFETY DECALS
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
Microprocessor Controlled Alarm System
DCA-600SSK - GENERAL INFORMATION
DCA-600SSK FAMILIARIZATION Generator
Engine Control Panel
DCA-600SSK - MAJOR COMPONENTS
Table 4. Generator Major Components
DESCRIPTION
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK - GENERATOR CONTROL PANEL
Up to S/N S/N 3698617~ Figure 6. Generator Control Panel
DCA-600SSK - GENERATOR CONTROL PANEL
DCA-600SSK - ENGINE OPERATING PANEL
Up to S/N S/N 3698617~ Figure 7. Engine Operating Panels
DCA-600SSK - ENGINE OPERATING PANEL
8. Fuel Level Gauge - Indicates amount of diesel fuel remaining
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK - OUTPUTTERMINAL OVERVIEW
Output Terminal Familiarization
The “Output Terminal Panel ” Figure 8 is provided with the following
Output Terminal Panel
Access to UVWO Terminals
DCA-600SSK - OUTPUT TERMINAL PANEL OVERVIEW
120VAC GFCI Receptacles
Figure 9. G.F.C.I. Receptacle
Connecting Loads
Maximum Power Output KW
DCA-600SSK - OUTPUT TERMINAL PANEL OVERVIEW
Over Current Relay
Single Phase Load
Three Phase Load
DCA-600SSK- LOAD APPLICATION
DANGER - ELECTRICAL SYSTEM HAZARDS
DCA-600SSK - GENERATOR OUTPUTS
Table 9. Generator Ampere Ratings - 3Ø
Table 7. Generator Available Voltages
Generator OutputVoltages
How to Read the Output Terminal Gauge
DCA-600SSK - GENERATOR OUTPUTS/GAUGE READING
Maximum Amps
Figure 19. AC Ammeter Change-Over Switch
DCA-600SSK - OUTPUT TERMINAL PANEL CONNECTIONS
UVWO Terminal Output Voltages
3Ø-240V UVWO Terminal Output Voltages
1Ø-240V UVWO Terminal Output Voltages
DCA-600SSK - OUTPUT TERMINAL PANEL CONNECTIONS
3Ø-480V UVWO Terminal Output Voltages
1Ø-480V UVWO Terminal Output Voltages
1Ø-277V UVWO Terminal Output Voltages
DCA-600SSK - PRE-SETUP
Table 11. Recommended Motor Oil
Circuit Breakers
Lubrication Oil
Refueling Procedure
CAUTION -TRAILER FUELTANK
WARNING - RESPIRATORY HAZARDS
refueling
DCA-600SSK - PRE-SETUP
CAUTION - REFUELINGTHE GENERATOR
Figure 35. Full Trailer Tank
Figure 37. Full Fuel System
DCA-600SSK- PRE-SETUP
Cleaning the Radiator
Air Cleaner
Table 12. Coolant Capacity
Battery
Battery Cable Installation
CAUTION - BATTERY SERVICING SAFETY
Wiring
DCA-600SSK - GEN. START-UP PROCEDURE MANUAL
BEFORE STARTING
CAUTION - LETHAL EXHAUST HAZARD
Generator and Control Panel
DCA-600SSK- GENERATOR START-UP PROCEDURE MANUAL
5. Set the battery ON/OFF switch Figure 45 to the “ON” position
8. Place the engine throttle lever in the “LOW” position Figure
DCA-600SSK- GENERATOR START-UP PROCEDURE MANUAL
Figure 55. Coolant Temperature Gauge
Figure 54. Oil Pressure Gauge
Figure 57. Main, Aux. and GFCI Circuit Breakers ON
DCA-600SSK - GENERATOR START-UP PROCEDURE MANUAL
20. Set the battery ON/OFF switch Figure 60 to the “ON” position
BEFORE STARTING
Generator and Control Panel
DCA-600SSK - GENERATOR START-UP PROCEDURE AUTO MODE
CAUTION - ENGINE SPEED SWITCH
CAUTION - BACKUP GENERATOR USE
WARNING - AUTO MODE MAINTENANCE
DCA-600SSK - GENERATOR SHUT-DOWN PROCEDURE
Emergency Shutdown Procedure
CAUTION - EMERGENCY STOP SWITCH
Engine Shutdown Controller S/N 3698617~
DCA-600SSK - MAINTENANCE
INSPECTION / MAINTENANCE
ENGINE
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
Service Daily
Cleaning the Fuel Strainer
General Inspection
Outer Element
Flushing Out Radiator and Changing Coolant
Changing Oil
Replacing Fuel Filter
DCA-600SSK - MAINTENANCE
Cleaning Breather Element
Greasing
Generator Storage
Removal From Long Term Storage
DCA-600SSK - MAINTENANCE
NOTEapplied to the generators internal battery charger
Figure 75. Battery Charger/Jacket Water Heater Power Connections
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK -TRAILER BRAKES MAINTENANCE
Brakes
Air Brake System
S-Cam Brakes
DCA-600SSK -TRAILER MAINTENANCE
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
Tire Wear/Inflation
DCA-600SSK -TRAILER MAINTENANCE
Lug Nut Torque Requirements
Figure 78. Wheel Lug Nuts Tightening Sequence
Table 18. Tire Torque Requirements
DCA-600SSK -TRAILER-WIRING DIAGRAM
Figure 79. Trailer Wiring Diagram 5-Pin
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK -TRAILER-WIRING DIAGRAM
Figure 80. Trailer Wiring Diagram 7-Pin
DCA-600SSK -GENERATORWIRING DIAGRAM
Figure 81. Generator Wiring Diagram
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK - GENERATOR WIRING DIAGRAM MAIN BREAKER
Figure 82. Main Circuit Breaker Wiring Diagram
DCA-600SSK - ENGINE WIRING DIAGRAM
Figure 83. Engine Wiring Diagram
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK - ENGINE WIRING DIAGRAM
Figure 84. Engine Wiring DiagramContinued
DCA-600SSK - ELECTRONIC GOV. CONTROLLER WIRING DIAGRAM
Figure 85. Electronic Governor Controller
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK -TROUBLESHOOTING ENGINE
TABLE 20. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
DCA-600SSK -TROUBLESHOOTING ENGINE
TABLE 20. ENGINE TROUBLESHOOTING CONTINUED
SYMPTOM
POSSIBLE PROBLEM
DCA-600SSK -TROUBLESHOOTING GENERATOR/ENGINE
TABLE 21. GENERATOR TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
DCA-600SSK -TROUBLESHOOTING MPEC
TABLE 22. ENGINE CONTROLLER TROUBLESHOOTING MPEC
Solution
Sympton
EXPLANATION OF CODE IN REMARKS COLUMN
SAMPLE PARTS LIST
QTY. Column
NO. Column
DCA-600SSK - SUGGESTED SPARE PARTS
DCA-600SSK w/SA6D170AE-1 KOMATSU ENGINE
1 to 3 Units
Description
DCA-600SSK - GENERATOR ASSY
GENERATOR ASSY
PART NAME
REMARKS
DCA-600SSK - GENERATOR ASSY
INCLUDE ITEMS W
DCA-600SSK - GENERATOR ASSY
DCA-600SSK - GENERATOR ASSY
PART NAME
REMARKS
DCA-600SSK - CONTROL BOX ASSY
CONTROL BOX ASSY
DCA-600SSK - CONTROL BOX ASSY
PART NAME
REMARKS
REPLACES
DCA-600SSK - CONTROL BOX ASSY
CHANGE-OVER SWITCH, AMMETER
DCA-600SSK - CONTROL BOX ASSY
PART NAME
REMARKS
DCA-600SSK - CONTROL BOX ASSY
DCA-600SSK - CONTROL BOX ASSY. S/N 3692433 AND BELOW
PART NAME
REMARKS
DCA-600SSK - CONTROL BOX ASSY
DCA-600SSK - CONTROL BOX ASSY
PART NAME
REMARKS
DCA-600SSK - ENGINE & RADIATOR ASSY
ENGINE & RADIATOR ASSY
DCA-600SSK - ENGINE & RADIATOR ASSY
PART NAME
REMARKS
DCA-600SSK - ENGINE & RADIATOR ASSY
DCA-600SSK - ENGINE & RADIATOR ASSY
PART NAME
REMARKS
DCA-600SSK - ENGINE OPERATING PANEL ASSY
ENGINE OPERATING PANEL ASSY
DCA-600SSK - ENGINE OPERATING PANEL ASSY
PART NAME
REMARKS
S/N 3698617 AND ABOVE
DCA-600SSK - OUTPUTTERMINAL ASSY
OUTPUT TERMINAL ASSY
DCA-600SSK - OUTPUTTERMINAL ASSY
PART NAME
REMARKS
SET BOARD, OUTPUT TERMINAL
DCA-600SSK - OUTPUTTERMINAL ASSY
DCA-600SSK - OUTPUTTERMINAL ASSY
PART NAME
REMARKS
DCA-600SSK - BATTERY ASSY
BATTERY ASSY
DCA-600SSK - BATTERY ASSY
PART NAME
REMARKS
DCA-600SSK - MUFFLER ASSY
MUFFLER ASSY
DCA-600SSK - MUFFLER ASSY
PART NAME
REMARKS
DCA-600SSK - FUELTANK ASSY
FUEL TANK ASSY
DCA-600SSK - FUELTANK ASSY
PART NAME
REMARKS
DCA-600SSK - ENCLOSURE #1 ASSY
THE PART NUMBER ABOVE INDICATES DEFAULT COLOR
OF ORANGE. TO ORDER WITH DIFFERENT COLOR
PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY
DCA-600SSK - ENCLOSURE #1 ASSY
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
PART NAME
REMARKS
DCA-600SSK - ENCLOSURE #2 ASSY
THE PART NUMBER ABOVE INDICATES DEFAULT COLOR
OF ORANGE. TO ORDER WITH DIFFERENT COLOR
PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY
DCA-600SSK - ENCLOSURE #2 ASSY
PART NAME
REMARKS
ENCLOSURE #2 ASSY
THE PART NUMBER ABOVE INDICATES DEFAULT COLOR
DCA-600SSK - ENCLOSURE #2 ASSY
OF ORANGE. TO ORDER WITH DIFFERENT COLOR
PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY
DCA-600SSK - ENCLOSURE #2 ASSY
PART NAME
REMARKS
DCA-600SSK - ENCLOSURE #3 ASSY
THE PART NUMBER ABOVE INDICATES DEFAULT COLOR
OF ORANGE. TO ORDER WITH DIFFERENT COLOR
PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY
DCA-600SSK - ENCLOSURE #3 ASSY
PART NAME
REMARKS
DCA-600SSK - RUBBER SEAL ASSY
RUBBER SEAL ASSY
DCA-600SSK - RUBBER SEAL ASSY
PART NAME
DCA-600SSK - NAMEPLATE AND DECALS
NAME PLATE AND DECALS
CONTROL BOX GROUP
ENGINE OPERATING PANEL GROUP
DCA-600SSK - NAMEPLATE AND DECALS
PART NAME
DCA-600SSK - NAMEPLATE AND DECALS
DCA-600SSK - NAMEPLATE AND DECALS
PART NAME
REMARKS
OUTPUTTERMINAL GROUP
TERMS AND CONDITIONS OF SALE - PARTS
Effective October 1
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
NOTE PAGE
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
Contact mqpower@multiquip.com
18910 Wilmington Ave
Carson, CA
Contact mq@multiquip.com