Manuals
/
Multiquip
/
Lawn and Garden
/
Portable Generator
Multiquip
operation manual DCA-600SSK - BATTERY ASSY, Battery Assy
Models:
DCA-600SSK
1
94
116
116
Download
116 pages
26.58 Kb
91
92
93
94
95
96
97
98
<
>
Troubleshooting
Specs
Install
Parts list
Explanation of Chart
Warranty
Dimension
Maintenance
Voltage Change-Over Board 240V Configuration
Connecting Loads
Page 94
Image 94
DCA-600SSK
— BATTERY ASSY.
BATTERY ASSY.
PAGE 94 —
DCA-600SSK
— OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
Page 93
Page 95
Page 94
Image 94
Page 93
Page 95
Contents
PARTS LIST NO. C4875300104C SERIAL NO. 3692434~
OPERATION AND PARTS MANUAL
KOMATSU SA6D170AE-1 DIESEL ENGINE
MODEL DCA-600SSK
PROPOSITION 65WARNING
Diesel engine exhaust and some of
NOTE PAGE
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
Specification and part
MQ Power DCA-600SSK AC Generator
TABLE OF CONTENTS
COMPONENT DRAWINGS
Choose from three easy options
PARTS ORDERING PROCEDURES
When ordering parts, please supply
Parts
Table 2. Engine Specifications
DCA-600SSK - SPECIFICATIONS
Table 1. Generator Specifications
3/4 load
NOTE PAGE
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK - DIMENSIONS TOP AND SIDE
Figure 1. Dimensions
Figure 2. Dimensions
DCA-600SSK - DIMENSIONS FRONT , REAR AND DOORS
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
SAFETY MESSAGE ALERT SYMBOLS
DCA-600SSK - SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
DANGER
CAUTION - ACCIDENTAL STARTING
DCA-600SSK - SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - OVER-SPEED CONDITIONS
DCA-600SSK - RULES FOR SAFE OPERATION
General Safety
DANGER - READTHIS MANUAL
Generator Grounding
Electrical Safety
DCA-600SSK - RULES FOR SAFE OPERATION
DANGER - ELECTROCUTION HAZARDS
DCA-600SSK- RULES FOR SAFE OPERATION
Maintenance Safety
Battery Safety
DANGER - EXPLOSION HAZARDS
DCA-600SSK - RULES FOR SAFE OPERATION
Towing & Transporting Safety
Emergencies
DCA-600SSK - INSTALLATION
Figure 3. Typical Generator Grounding Application
CAUTION - EXHAUST HAZARD
DCA-600SSK - INSTALLATION
Outdoor Installation
Mounting
CAUTION -TOWING REGULATIONS
Towing Safety Precautions
DCA-600SSK -TOWING RULES FOR SAFE OPERATION
Figure 4. Generator and Trailer
Explanation of Chart
DCA-600SSK - TRAILER-SAFETY GUIDELINES
CAUTION - TRAILER INSPECTION
MODEL
DCA-600SSK -TRAILER-SPECIFICATIONS
Table 3. Trailer Specifications
FUEL CELL
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK -TRAILER-SPECIFICATIONS
Table 3. Specifications Cont
MODEL
DCA-600SSK - OPERATION AND SAFETY DECALS
Machine Safety Decals
DCA-600SSK - OPERATION AND SAFETY DECALS
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK - OPERATION AND SAFETY DECALS
DCA-600SSK - OPERATION AND SAFETY DECALS
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK FAMILIARIZATION Generator
Microprocessor Controlled Alarm System
DCA-600SSK - GENERAL INFORMATION
Engine Control Panel
DESCRIPTION
DCA-600SSK - MAJOR COMPONENTS
Table 4. Generator Major Components
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK - GENERATOR CONTROL PANEL
Up to S/N S/N 3698617~ Figure 6. Generator Control Panel
DCA-600SSK - GENERATOR CONTROL PANEL
DCA-600SSK - ENGINE OPERATING PANEL
Up to S/N S/N 3698617~ Figure 7. Engine Operating Panels
8. Fuel Level Gauge - Indicates amount of diesel fuel remaining
DCA-600SSK - ENGINE OPERATING PANEL
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
The “Output Terminal Panel ” Figure 8 is provided with the following
DCA-600SSK - OUTPUTTERMINAL OVERVIEW
Output Terminal Familiarization
Output Terminal Panel
120VAC GFCI Receptacles
Access to UVWO Terminals
DCA-600SSK - OUTPUT TERMINAL PANEL OVERVIEW
Figure 9. G.F.C.I. Receptacle
DCA-600SSK - OUTPUT TERMINAL PANEL OVERVIEW
Connecting Loads
Maximum Power Output KW
Over Current Relay
DCA-600SSK- LOAD APPLICATION
Single Phase Load
Three Phase Load
DANGER - ELECTRICAL SYSTEM HAZARDS
Table 7. Generator Available Voltages
DCA-600SSK - GENERATOR OUTPUTS
Table 9. Generator Ampere Ratings - 3Ø
Generator OutputVoltages
Maximum Amps
How to Read the Output Terminal Gauge
DCA-600SSK - GENERATOR OUTPUTS/GAUGE READING
Figure 19. AC Ammeter Change-Over Switch
3Ø-240V UVWO Terminal Output Voltages
DCA-600SSK - OUTPUT TERMINAL PANEL CONNECTIONS
UVWO Terminal Output Voltages
1Ø-240V UVWO Terminal Output Voltages
1Ø-480V UVWO Terminal Output Voltages
DCA-600SSK - OUTPUT TERMINAL PANEL CONNECTIONS
3Ø-480V UVWO Terminal Output Voltages
1Ø-277V UVWO Terminal Output Voltages
Circuit Breakers
DCA-600SSK - PRE-SETUP
Table 11. Recommended Motor Oil
Lubrication Oil
WARNING - RESPIRATORY HAZARDS
Refueling Procedure
CAUTION -TRAILER FUELTANK
refueling
Figure 35. Full Trailer Tank
DCA-600SSK - PRE-SETUP
CAUTION - REFUELINGTHE GENERATOR
Figure 37. Full Fuel System
Air Cleaner
DCA-600SSK- PRE-SETUP
Cleaning the Radiator
Table 12. Coolant Capacity
CAUTION - BATTERY SERVICING SAFETY
Battery
Battery Cable Installation
Wiring
CAUTION - LETHAL EXHAUST HAZARD
DCA-600SSK - GEN. START-UP PROCEDURE MANUAL
BEFORE STARTING
Generator and Control Panel
5. Set the battery ON/OFF switch Figure 45 to the “ON” position
DCA-600SSK- GENERATOR START-UP PROCEDURE MANUAL
8. Place the engine throttle lever in the “LOW” position Figure
Figure 54. Oil Pressure Gauge
DCA-600SSK- GENERATOR START-UP PROCEDURE MANUAL
Figure 55. Coolant Temperature Gauge
Figure 57. Main, Aux. and GFCI Circuit Breakers ON
BEFORE STARTING
DCA-600SSK - GENERATOR START-UP PROCEDURE MANUAL
20. Set the battery ON/OFF switch Figure 60 to the “ON” position
Generator and Control Panel
CAUTION - BACKUP GENERATOR USE
DCA-600SSK - GENERATOR START-UP PROCEDURE AUTO MODE
CAUTION - ENGINE SPEED SWITCH
WARNING - AUTO MODE MAINTENANCE
CAUTION - EMERGENCY STOP SWITCH
DCA-600SSK - GENERATOR SHUT-DOWN PROCEDURE
Emergency Shutdown Procedure
Engine Shutdown Controller S/N 3698617~
ENGINE
DCA-600SSK - MAINTENANCE
INSPECTION / MAINTENANCE
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
General Inspection
Service Daily
Cleaning the Fuel Strainer
Outer Element
Replacing Fuel Filter
Flushing Out Radiator and Changing Coolant
Changing Oil
DCA-600SSK - MAINTENANCE
Generator Storage
Cleaning Breather Element
Greasing
Removal From Long Term Storage
Figure 75. Battery Charger/Jacket Water Heater Power Connections
DCA-600SSK - MAINTENANCE
NOTEapplied to the generators internal battery charger
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
Air Brake System
DCA-600SSK -TRAILER BRAKES MAINTENANCE
Brakes
S-Cam Brakes
CAUTION - EYESIGHT HAZARD
DCA-600SSK -TRAILER MAINTENANCE
Tires/Wheels/Lug Nuts
Tire Wear/Inflation
Figure 78. Wheel Lug Nuts Tightening Sequence
DCA-600SSK -TRAILER MAINTENANCE
Lug Nut Torque Requirements
Table 18. Tire Torque Requirements
Figure 79. Trailer Wiring Diagram 5-Pin
DCA-600SSK -TRAILER-WIRING DIAGRAM
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK -TRAILER-WIRING DIAGRAM
Figure 80. Trailer Wiring Diagram 7-Pin
Figure 81. Generator Wiring Diagram
DCA-600SSK -GENERATORWIRING DIAGRAM
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK - GENERATOR WIRING DIAGRAM MAIN BREAKER
Figure 82. Main Circuit Breaker Wiring Diagram
Figure 83. Engine Wiring Diagram
DCA-600SSK - ENGINE WIRING DIAGRAM
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
DCA-600SSK - ENGINE WIRING DIAGRAM
Figure 84. Engine Wiring DiagramContinued
Figure 85. Electronic Governor Controller
DCA-600SSK - ELECTRONIC GOV. CONTROLLER WIRING DIAGRAM
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
SYMPTOM
DCA-600SSK -TROUBLESHOOTING ENGINE
TABLE 20. ENGINE TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
DCA-600SSK -TROUBLESHOOTING ENGINE
TABLE 20. ENGINE TROUBLESHOOTING CONTINUED
POSSIBLE PROBLEM
SYMPTOM
DCA-600SSK -TROUBLESHOOTING GENERATOR/ENGINE
TABLE 21. GENERATOR TROUBLESHOOTING
POSSIBLE PROBLEM
Solution
DCA-600SSK -TROUBLESHOOTING MPEC
TABLE 22. ENGINE CONTROLLER TROUBLESHOOTING MPEC
Sympton
QTY. Column
EXPLANATION OF CODE IN REMARKS COLUMN
SAMPLE PARTS LIST
NO. Column
1 to 3 Units
DCA-600SSK - SUGGESTED SPARE PARTS
DCA-600SSK w/SA6D170AE-1 KOMATSU ENGINE
Description
DCA-600SSK - GENERATOR ASSY
GENERATOR ASSY
DCA-600SSK - GENERATOR ASSY
PART NAME
REMARKS
INCLUDE ITEMS W
DCA-600SSK - GENERATOR ASSY
PART NAME
DCA-600SSK - GENERATOR ASSY
REMARKS
DCA-600SSK - CONTROL BOX ASSY
CONTROL BOX ASSY
REMARKS
DCA-600SSK - CONTROL BOX ASSY
PART NAME
REPLACES
DCA-600SSK - CONTROL BOX ASSY
PART NAME
CHANGE-OVER SWITCH, AMMETER
DCA-600SSK - CONTROL BOX ASSY
REMARKS
DCA-600SSK - CONTROL BOX ASSY
PART NAME
DCA-600SSK - CONTROL BOX ASSY. S/N 3692433 AND BELOW
REMARKS
DCA-600SSK - CONTROL BOX ASSY
PART NAME
DCA-600SSK - CONTROL BOX ASSY
REMARKS
DCA-600SSK - ENGINE & RADIATOR ASSY
ENGINE & RADIATOR ASSY
PART NAME
DCA-600SSK - ENGINE & RADIATOR ASSY
REMARKS
DCA-600SSK - ENGINE & RADIATOR ASSY
PART NAME
DCA-600SSK - ENGINE & RADIATOR ASSY
REMARKS
DCA-600SSK - ENGINE OPERATING PANEL ASSY
ENGINE OPERATING PANEL ASSY
REMARKS
DCA-600SSK - ENGINE OPERATING PANEL ASSY
PART NAME
S/N 3698617 AND ABOVE
DCA-600SSK - OUTPUTTERMINAL ASSY
OUTPUT TERMINAL ASSY
REMARKS
DCA-600SSK - OUTPUTTERMINAL ASSY
PART NAME
SET BOARD, OUTPUT TERMINAL
DCA-600SSK - OUTPUTTERMINAL ASSY
PART NAME
DCA-600SSK - OUTPUTTERMINAL ASSY
REMARKS
DCA-600SSK - BATTERY ASSY
BATTERY ASSY
PART NAME
DCA-600SSK - BATTERY ASSY
REMARKS
DCA-600SSK - MUFFLER ASSY
MUFFLER ASSY
PART NAME
DCA-600SSK - MUFFLER ASSY
REMARKS
DCA-600SSK - FUELTANK ASSY
FUEL TANK ASSY
PART NAME
DCA-600SSK - FUELTANK ASSY
REMARKS
OF ORANGE. TO ORDER WITH DIFFERENT COLOR
DCA-600SSK - ENCLOSURE #1 ASSY
THE PART NUMBER ABOVE INDICATES DEFAULT COLOR
PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY
PART NAME
DCA-600SSK - ENCLOSURE #1 ASSY
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
REMARKS
OF ORANGE. TO ORDER WITH DIFFERENT COLOR
DCA-600SSK - ENCLOSURE #2 ASSY
THE PART NUMBER ABOVE INDICATES DEFAULT COLOR
PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY
REMARKS
DCA-600SSK - ENCLOSURE #2 ASSY
PART NAME
ENCLOSURE #2 ASSY
OF ORANGE. TO ORDER WITH DIFFERENT COLOR
THE PART NUMBER ABOVE INDICATES DEFAULT COLOR
DCA-600SSK - ENCLOSURE #2 ASSY
PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY
PART NAME
DCA-600SSK - ENCLOSURE #2 ASSY
REMARKS
OF ORANGE. TO ORDER WITH DIFFERENT COLOR
DCA-600SSK - ENCLOSURE #3 ASSY
THE PART NUMBER ABOVE INDICATES DEFAULT COLOR
PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY
PART NAME
DCA-600SSK - ENCLOSURE #3 ASSY
REMARKS
DCA-600SSK - RUBBER SEAL ASSY
RUBBER SEAL ASSY
DCA-600SSK - RUBBER SEAL ASSY
PART NAME
DCA-600SSK - NAMEPLATE AND DECALS
NAME PLATE AND DECALS
DCA-600SSK - NAMEPLATE AND DECALS
CONTROL BOX GROUP
ENGINE OPERATING PANEL GROUP
PART NAME
DCA-600SSK - NAMEPLATE AND DECALS
REMARKS
DCA-600SSK - NAMEPLATE AND DECALS
PART NAME
OUTPUTTERMINAL GROUP
SPECIAL EXPEDITING SERVICE
TERMS AND CONDITIONS OF SALE - PARTS
Effective October 1
PAYMENT TERMS
NOTE PAGE
DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE
Carson, CA
Contact mqpower@multiquip.com
18910 Wilmington Ave
Contact mq@multiquip.com