Model DCA-600SSK
 Proposition 65WARNING
Diesel engine exhaust and some
 DCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10
 Table of Contents
 Parts Ordering Procedures
Ordering parts has never been easier
 DCA-600SSK Specifications
 DCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10
 DCA-600SSK Dimensions TOP and Side
Dimensions
 DCA-600SSK Dimensions Front , Rear and Doors
 DCA-600SSK Safety Message Alert Symbols
Hazard Symbols
 DCA-600SSK Safety Message Alert Symbols
This generator, other property
 General Safety
Burns
 Electrical Safety
DCA-600SSK Rules for Safe Operation
Generator Grounding
 Maintenance Safety
Battery Safety
 Towing & Transporting Safety
DCA-600SSK Rules for Safe Operation
Emergencies
 DCA-600SSK Installation
Typical Generator Grounding Application
 DCA-600SSK Installation
Outdoor Installation
Mounting
 Towing Safety Precautions
DCA-600SSK -TOWING Rules for Safe Operation
 DCA-600SSK TRAILER-SAFETY Guidelines
Explanation of Chart
Coupler Type of hitch used on the trailer for towing
 DCA-600SSK -TRAILER-SPECIFICATIONS
 DCA-600SSK -TRAILER-SPECIFICATIONS
Specifications
 DCA-600SSK Operation and Safety Decals
Machine Safety Decals
 DCA-600SSK Operation and Safety Decals
 DCA-600SSK Operation and Safety Decals
 DCA-600SSK Operation and Safety Decals
 DCA-600SSK General Information
 DCA-600SSK Major Components
Generator Major Components
 DCA-600SSK Generator Control Panel
Generator Control Panel
 DCA-600SSK Generator Control Panel
Pilot Lamp Indicates that the generator is working properly
 DCA-600SSK Engine Operating Panel
Engine Operating Panels
 Fuel Level Gauge Indicates amount of diesel fuel remaining
 Output Terminal Familiarization
Output Terminal Panel
 Access to Uvwo Terminals
DCA-600SSK Output Terminal Panel Overview
120VAC Gfci Receptacles
 DCA-600SSK Output Terminal Panel Overview
Connecting Loads
Maximum Power Output KW
Over Current Relay
 Single Phase Load
Three Phase Load
DCA-600SSK- Load Application
 Generator Amperage
Generator OutputVoltages
Voltage Change-Over Board
240V 480V
 How to Read the Output Terminal Gauge
DCA-600SSK Generator OUTPUTS/GAUGE Reading
Maximum Amps
 3Ø-240V Uvwo Terminal Output Voltages
DCA-600SSK Output Terminal Panel Connections
Uvwo Terminal Output Voltages
1Ø-240V Uvwo Terminal Output Voltages
 1Ø-480V Uvwo Terminal Output Voltages
DCA-600SSK Output Terminal Panel Connections
3Ø-480V Uvwo Terminal Output Voltages
1Ø-277V Uvwo Terminal Output Voltages
 DCA-600SSK PRE-SETUP
Circuit Breakers
Lubrication Oil
 Refueling Procedure
Refueling
Fuel from the secondary inner
 Full Trailer Tank
 Air Cleaner Fan Belt Tension
DCA-600SSK- PRE-SETUP
Cleaning the Radiator
Operation Freezing Weather
 Wiring
Battery
Battery Cable Installation
Alternator
 If applicable perform the following
DCA-600SSK GEN. START-UP Procedure Manual
Engines exhaust contains harmful emissions
Generator and Control Panel
 DCA-600SSK- Generator START-UP Procedure Manual
Set the battery ON/OFF switch to the on position
 DCA-600SSK- Generator START-UP Procedure Manual
Oil Pressure Gauge
 DCA-600SSK Generator START-UP Procedure Manual
Pre-Heat Button Lamp
 DCA-600SSK Generator START-UP Procedure Auto Mode
Set the engine speed switch to the High position
 DCA-600SSK Generator SHUT-DOWN Procedure
Emergency Shutdown Procedure
Engine Shutdown Controller S/N 3698617~
 DCA-600SSK Maintenance
Inspection / Maintenance
 Cleaning the Fuel Strainer
Air Cleaner
Service Daily
General Inspection
 Flushing Out Radiator and Changing Coolant
Changing Oil
Replacing Fuel Filter
 Generator Storage
Cleaning Breather Element
Greasing
Removal From Long Term Storage
 Battery Charger/Jacket Water Heater Power Connections
 DCA-600SSK -TRAILER Brakes Maintenance
 Tire Wear/Inflation
DCA-600SSK -TRAILER Maintenance
Tires/Wheels/Lug Nuts
Suspension
 Start all wheel lug nuts by hand
DCA-600SSK -TRAILER Maintenance
Lug Nut Torque Requirements
Lug nuts
 DCA-600SSK -TRAILER-WIRING Diagram
Trailer Wiring Diagram 5-Pin
 DCA-600SSK -TRAILER-WIRING Diagram
 DCA-600SSK -GENERATORWIRING Diagram
Generator Wiring Diagram
 DCA-600SSK Generator Wiring Diagram Main Breaker
Main Circuit Breaker Wiring Diagram
 DCA-600SSK Engine Wiring Diagram
Engine Wiring Diagram
 DCA-600SSK Engine Wiring Diagram
 DCA-600SSK Electronic GOV. Controller Wiring Diagram
Electronic Governor Controller
 Engine does not start
Starter does not run
 Smooth
DCA-600SSK -TROUBLESHOOTING Engine
Engine revolution is not
Deficient output
 DCA-600SSK -TROUBLESHOOTING GENERATOR/ENGINE
Generator Troubleshooting
 DCA-600SSK -TROUBLESHOOTING Mpec
Engine Controller Troubleshooting Mpec
 Explanation of Code in Remarks Column
Xxxxx only Not Used on
 DCA-600SSK Suggested Spare Parts
DCA-600SSK w/SA6D170AE-1 Komatsu Engine
Qty Description
 DCA-600SSK Generator Assy
Generator Assy
 Insulator Washer
Balancing Weight KIT
Field Assy
FAN
 DCA-600SSK Generator Assy
 COVER, Bearing
Grommet
Plain Washer
GASKET, Bearing
 DCA-600SSK Control BOX Assy
Control BOX Assy
 Fuse Left Side 5A
Over Current Relay
Bracket
Fuse 30A
 DCA-600SSK Control BOX Assy
 Change Plate
Change Terminal
Terminal Plate
WASHER, Lock
 DCA-600SSK Control BOX Assy
 DCA-600SSK Control BOX ASSY. S/N 3692433 and below
 DCA-600SSK Control BOX Assy
 Speed Sensor
 DCA-600SSK Engine & Radiator Assy
Engine & Radiator Assy
 Include Item W
BRACKET, Radiator
Engine Foot
 DCA-600SSK Engine & Radiator Assy
 GASKET, AC Connector
AIR Cleaner Assy
AIR Cleaner Connector
Bushing
 DCA-600SSK Engine Operating Panel Assy
Engine Operating Panel Assy
 Support LEG
SET PLATE, Battery Switch
STAY, Battery Switch
Rubber Cover
 DCA-600SSK Outputterminal Assy
Output Terminal Assy
 Terminal
Output Terminal
BRACKET, Output Terminal
COVER, Output Terminal
 DCA-600SSK Outputterminal Assy
 Stopper
Cover
 DCA-600SSK Battery Assy
Battery Assy
 Battery Band
Battery
Battery Sheet
Battery Bolt
 DCA-600SSK Muffler Assy
Muffler Assy
 Outlet Pipe
Muffler
Exhaust Pipe
Gasket
 DCA-600SSK Fueltank Assy
Fuel Tank Assy
 PAD, Tank Band
HOSE, Fuel Gauge
Tank Band
Tank Sheet
 DCA-600SSK Enclosure #1 Assy
Enclosure #1 Assy
 Part Name QTY Remarks
 DCA-600SSK Enclosure #2 Assy
Enclosure #2 Assy
 COVER, Rear Frame
Rear Frame
Louver Panel
Lining
 DCA-600SSK Enclosure #2 Assy
 Roof Panel
CAP
Emblem
Guide
 DCA-600SSK Enclosure #3 Assy
Enclosure #3 Assy
 Duct
Side Panel
Side Door
Hinge
 DCA-600SSK Rubber Seal Assy
Rubber Seal Assy
 0228901100
0228901640
0228900970
0228900990
 DCA-600SSK Nameplate and Decals
Name Plate and Decals
 Z011000150
Decal DROOP, Z011000120
Z011000130
0800520100
 DCA-600SSK Nameplate and Decals
 Decal 3-PHASE Output Terminal
Procedure Group
Decal Handling Procedures
Decal Water Drain Cock
 Terms and Conditions of Sale Parts
Freightpolicy
 DCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10
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