Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip operation manual DCA-600SSK - ENGINE & RADIATOR ASSY, Engine & Radiator Assy

Models: DCA-600SSK

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Page 84

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DCA-600SSK — ENGINE & RADIATOR ASSY.

ENGINE & RADIATOR ASSY.

PAGE 84 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)

Page 84

Image 84

Multiquip operation manual DCA-600SSK - ENGINE & RADIATOR ASSY, Engine & Radiator Assy

Contents

OPERATION AND PARTS MANUAL KOMATSU SA6D170AE-1 DIESEL ENGINEPARTS LIST NO. C4875300104C SERIAL NO. 3692434~ MODEL DCA-600SSKPROPOSITION 65WARNING Diesel engine exhaust and some ofNOTE PAGE DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEMQ Power DCA-600SSK AC Generator TABLE OF CONTENTSSpecification and part COMPONENT DRAWINGSPARTS ORDERING PROCEDURES When ordering parts, please supplyChoose from three easy options PartsDCA-600SSK - SPECIFICATIONS Table 1. Generator SpecificationsTable 2. Engine Specifications 3/4 loadNOTE PAGE DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEDCA-600SSK - DIMENSIONS TOP AND SIDE Figure 1. DimensionsDCA-600SSK - DIMENSIONS FRONT , REAR AND DOORS Figure 2. DimensionsDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK - SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLSSAFETY MESSAGE ALERT SYMBOLS DANGERDCA-600SSK - SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEED CONDITIONSGeneral Safety DCA-600SSK - RULES FOR SAFE OPERATIONDANGER - READTHIS MANUAL Electrical Safety DCA-600SSK - RULES FOR SAFE OPERATIONGenerator Grounding DANGER - ELECTROCUTION HAZARDSMaintenance Safety Battery SafetyDCA-600SSK- RULES FOR SAFE OPERATION DANGER - EXPLOSION HAZARDSTowing & Transporting Safety DCA-600SSK - RULES FOR SAFE OPERATIONEmergencies DCA-600SSK - INSTALLATION Figure 3. Typical Generator Grounding ApplicationDCA-600SSK - INSTALLATION Outdoor InstallationCAUTION - EXHAUST HAZARD MountingTowing Safety Precautions DCA-600SSK -TOWING RULES FOR SAFE OPERATIONCAUTION -TOWING REGULATIONS Figure 4. Generator and TrailerDCA-600SSK - TRAILER-SAFETY GUIDELINES Explanation of ChartCAUTION - TRAILER INSPECTION DCA-600SSK -TRAILER-SPECIFICATIONS Table 3. Trailer SpecificationsMODEL FUEL CELLDCA-600SSK -TRAILER-SPECIFICATIONS Table 3. Specifications ContDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE MODELDCA-600SSK - OPERATION AND SAFETY DECALS Machine Safety DecalsDCA-600SSK - OPERATION AND SAFETY DECALS DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEDCA-600SSK - OPERATION AND SAFETY DECALS DCA-600SSK - OPERATION AND SAFETY DECALS DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEMicroprocessor Controlled Alarm System DCA-600SSK - GENERAL INFORMATIONDCA-600SSK FAMILIARIZATION Generator Engine Control PanelDCA-600SSK - MAJOR COMPONENTS Table 4. Generator Major ComponentsDESCRIPTION DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEDCA-600SSK - GENERATOR CONTROL PANEL Up to S/N S/N 3698617~ Figure 6. Generator Control PanelDCA-600SSK - GENERATOR CONTROL PANEL DCA-600SSK - ENGINE OPERATING PANEL Up to S/N S/N 3698617~ Figure 7. Engine Operating PanelsDCA-600SSK - ENGINE OPERATING PANEL 8. Fuel Level Gauge - Indicates amount of diesel fuel remainingDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK - OUTPUTTERMINAL OVERVIEW Output Terminal FamiliarizationThe “Output Terminal Panel ” Figure 8 is provided with the following Output Terminal PanelAccess to UVWO Terminals DCA-600SSK - OUTPUT TERMINAL PANEL OVERVIEW120VAC GFCI Receptacles Figure 9. G.F.C.I. ReceptacleConnecting Loads Maximum Power Output KWDCA-600SSK - OUTPUT TERMINAL PANEL OVERVIEW Over Current RelaySingle Phase Load Three Phase LoadDCA-600SSK- LOAD APPLICATION DANGER - ELECTRICAL SYSTEM HAZARDSDCA-600SSK - GENERATOR OUTPUTS Table 9. Generator Ampere Ratings - 3ØTable 7. Generator Available Voltages Generator OutputVoltagesHow to Read the Output Terminal Gauge DCA-600SSK - GENERATOR OUTPUTS/GAUGE READINGMaximum Amps Figure 19. AC Ammeter Change-Over SwitchDCA-600SSK - OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages3Ø-240V UVWO Terminal Output Voltages 1Ø-240V UVWO Terminal Output VoltagesDCA-600SSK - OUTPUT TERMINAL PANEL CONNECTIONS 3Ø-480V UVWO Terminal Output Voltages1Ø-480V UVWO Terminal Output Voltages 1Ø-277V UVWO Terminal Output VoltagesDCA-600SSK - PRE-SETUP Table 11. Recommended Motor OilCircuit Breakers Lubrication OilRefueling Procedure CAUTION -TRAILER FUELTANKWARNING - RESPIRATORY HAZARDS refuelingDCA-600SSK - PRE-SETUP CAUTION - REFUELINGTHE GENERATORFigure 35. Full Trailer Tank Figure 37. Full Fuel SystemDCA-600SSK- PRE-SETUP Cleaning the RadiatorAir Cleaner Table 12. Coolant CapacityBattery Battery Cable InstallationCAUTION - BATTERY SERVICING SAFETY WiringDCA-600SSK - GEN. START-UP PROCEDURE MANUAL BEFORE STARTINGCAUTION - LETHAL EXHAUST HAZARD Generator and Control PanelDCA-600SSK- GENERATOR START-UP PROCEDURE MANUAL 5. Set the battery ON/OFF switch Figure 45 to the “ON” position8. Place the engine throttle lever in the “LOW” position Figure DCA-600SSK- GENERATOR START-UP PROCEDURE MANUAL Figure 55. Coolant Temperature GaugeFigure 54. Oil Pressure Gauge Figure 57. Main, Aux. and GFCI Circuit Breakers ONDCA-600SSK - GENERATOR START-UP PROCEDURE MANUAL 20. Set the battery ON/OFF switch Figure 60 to the “ON” positionBEFORE STARTING Generator and Control PanelDCA-600SSK - GENERATOR START-UP PROCEDURE AUTO MODE CAUTION - ENGINE SPEED SWITCHCAUTION - BACKUP GENERATOR USE WARNING - AUTO MODE MAINTENANCEDCA-600SSK - GENERATOR SHUT-DOWN PROCEDURE Emergency Shutdown ProcedureCAUTION - EMERGENCY STOP SWITCH Engine Shutdown Controller S/N 3698617~DCA-600SSK - MAINTENANCE INSPECTION / MAINTENANCEENGINE DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEService Daily Cleaning the Fuel StrainerGeneral Inspection Outer ElementFlushing Out Radiator and Changing Coolant Changing OilReplacing Fuel Filter DCA-600SSK - MAINTENANCECleaning Breather Element GreasingGenerator Storage Removal From Long Term StorageDCA-600SSK - MAINTENANCE NOTEapplied to the generators internal battery chargerFigure 75. Battery Charger/Jacket Water Heater Power Connections DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEDCA-600SSK -TRAILER BRAKES MAINTENANCE BrakesAir Brake System S-Cam BrakesDCA-600SSK -TRAILER MAINTENANCE Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD Tire Wear/InflationDCA-600SSK -TRAILER MAINTENANCE Lug Nut Torque RequirementsFigure 78. Wheel Lug Nuts Tightening Sequence Table 18. Tire Torque RequirementsDCA-600SSK -TRAILER-WIRING DIAGRAM Figure 79. Trailer Wiring Diagram 5-PinDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK -TRAILER-WIRING DIAGRAM Figure 80. Trailer Wiring Diagram 7-PinDCA-600SSK -GENERATORWIRING DIAGRAM Figure 81. Generator Wiring DiagramDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK - GENERATOR WIRING DIAGRAM MAIN BREAKER Figure 82. Main Circuit Breaker Wiring DiagramDCA-600SSK - ENGINE WIRING DIAGRAM Figure 83. Engine Wiring DiagramDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK - ENGINE WIRING DIAGRAM Figure 84. Engine Wiring DiagramContinuedDCA-600SSK - ELECTRONIC GOV. CONTROLLER WIRING DIAGRAM Figure 85. Electronic Governor ControllerDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK -TROUBLESHOOTING ENGINE TABLE 20. ENGINE TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA-600SSK -TROUBLESHOOTING ENGINE TABLE 20. ENGINE TROUBLESHOOTING CONTINUEDSYMPTOM POSSIBLE PROBLEMDCA-600SSK -TROUBLESHOOTING GENERATOR/ENGINE TABLE 21. GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA-600SSK -TROUBLESHOOTING MPEC TABLE 22. ENGINE CONTROLLER TROUBLESHOOTING MPECSolution SymptonEXPLANATION OF CODE IN REMARKS COLUMN SAMPLE PARTS LISTQTY. Column NO. ColumnDCA-600SSK - SUGGESTED SPARE PARTS DCA-600SSK w/SA6D170AE-1 KOMATSU ENGINE1 to 3 Units DescriptionDCA-600SSK - GENERATOR ASSY GENERATOR ASSYPART NAME REMARKSDCA-600SSK - GENERATOR ASSY INCLUDE ITEMS WDCA-600SSK - GENERATOR ASSY DCA-600SSK - GENERATOR ASSY PART NAMEREMARKS DCA-600SSK - CONTROL BOX ASSY CONTROL BOX ASSYDCA-600SSK - CONTROL BOX ASSY PART NAMEREMARKS REPLACESDCA-600SSK - CONTROL BOX ASSY CHANGE-OVER SWITCH, AMMETER DCA-600SSK - CONTROL BOX ASSYPART NAME REMARKSDCA-600SSK - CONTROL BOX ASSY DCA-600SSK - CONTROL BOX ASSY. S/N 3692433 AND BELOW PART NAMEREMARKS DCA-600SSK - CONTROL BOX ASSY DCA-600SSK - CONTROL BOX ASSY PART NAMEREMARKS DCA-600SSK - ENGINE & RADIATOR ASSY ENGINE & RADIATOR ASSYDCA-600SSK - ENGINE & RADIATOR ASSY PART NAMEREMARKS DCA-600SSK - ENGINE & RADIATOR ASSY DCA-600SSK - ENGINE & RADIATOR ASSY PART NAMEREMARKS DCA-600SSK - ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYDCA-600SSK - ENGINE OPERATING PANEL ASSY PART NAMEREMARKS S/N 3698617 AND ABOVEDCA-600SSK - OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSYDCA-600SSK - OUTPUTTERMINAL ASSY PART NAMEREMARKS SET BOARD, OUTPUT TERMINALDCA-600SSK - OUTPUTTERMINAL ASSY DCA-600SSK - OUTPUTTERMINAL ASSY PART NAMEREMARKS DCA-600SSK - BATTERY ASSY BATTERY ASSYDCA-600SSK - BATTERY ASSY PART NAMEREMARKS DCA-600SSK - MUFFLER ASSY MUFFLER ASSYDCA-600SSK - MUFFLER ASSY PART NAMEREMARKS DCA-600SSK - FUELTANK ASSY FUEL TANK ASSYDCA-600SSK - FUELTANK ASSY PART NAMEREMARKS DCA-600SSK - ENCLOSURE #1 ASSY THE PART NUMBER ABOVE INDICATES DEFAULT COLOROF ORANGE. TO ORDER WITH DIFFERENT COLOR PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAYDCA-600SSK - ENCLOSURE #1 ASSY DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEPART NAME REMARKSDCA-600SSK - ENCLOSURE #2 ASSY THE PART NUMBER ABOVE INDICATES DEFAULT COLOROF ORANGE. TO ORDER WITH DIFFERENT COLOR PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAYDCA-600SSK - ENCLOSURE #2 ASSY PART NAMEREMARKS ENCLOSURE #2 ASSYTHE PART NUMBER ABOVE INDICATES DEFAULT COLOR DCA-600SSK - ENCLOSURE #2 ASSYOF ORANGE. TO ORDER WITH DIFFERENT COLOR PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAYDCA-600SSK - ENCLOSURE #2 ASSY PART NAMEREMARKS DCA-600SSK - ENCLOSURE #3 ASSY THE PART NUMBER ABOVE INDICATES DEFAULT COLOROF ORANGE. TO ORDER WITH DIFFERENT COLOR PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAYDCA-600SSK - ENCLOSURE #3 ASSY PART NAMEREMARKS DCA-600SSK - RUBBER SEAL ASSY RUBBER SEAL ASSYDCA-600SSK - RUBBER SEAL ASSY PART NAMEDCA-600SSK - NAMEPLATE AND DECALS NAME PLATE AND DECALSCONTROL BOX GROUP ENGINE OPERATING PANEL GROUPDCA-600SSK - NAMEPLATE AND DECALS PART NAMEDCA-600SSK - NAMEPLATE AND DECALS DCA-600SSK - NAMEPLATE AND DECALS PART NAMEREMARKS OUTPUTTERMINAL GROUPTERMS AND CONDITIONS OF SALE - PARTS Effective October 1SPECIAL EXPEDITING SERVICE PAYMENT TERMSNOTE PAGE DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEContact mqpower@multiquip.com 18910 Wilmington AveCarson, CA Contact mq@multiquip.com