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Multiquip operation manual DCA-600SSK - OPERATION AND SAFETY DECALS

Models: DCA-600SSK

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DCA-600SSK — OPERATION AND SAFETY DECALS

DCA-600SSK — OPERATION AND PARTS MANUAL (STD)— REV. #7 (04/30/10) — PAGE 23

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Multiquip operation manual DCA-600SSK - OPERATION AND SAFETY DECALS

Contents

MODEL DCA-600SSK OPERATION AND PARTS MANUALKOMATSU SA6D170AE-1 DIESEL ENGINE PARTS LIST NO. C4875300104C SERIAL NO. 3692434~Diesel engine exhaust and some of PROPOSITION 65WARNINGDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE NOTE PAGECOMPONENT DRAWINGS MQ Power DCA-600SSK AC GeneratorTABLE OF CONTENTS Specification and partParts PARTS ORDERING PROCEDURESWhen ordering parts, please supply Choose from three easy options3/4 load DCA-600SSK - SPECIFICATIONSTable 1. Generator Specifications Table 2. Engine SpecificationsDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE NOTE PAGEFigure 1. Dimensions DCA-600SSK - DIMENSIONS TOP AND SIDEDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK - DIMENSIONS FRONT , REAR AND DOORSFigure 2. Dimensions DANGER DCA-600SSK - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION - OVER-SPEED CONDITIONS DCA-600SSK - SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - ACCIDENTAL STARTINGDANGER - READTHIS MANUAL General SafetyDCA-600SSK - RULES FOR SAFE OPERATION DANGER - ELECTROCUTION HAZARDS Electrical SafetyDCA-600SSK - RULES FOR SAFE OPERATION Generator GroundingDANGER - EXPLOSION HAZARDS Maintenance SafetyBattery Safety DCA-600SSK- RULES FOR SAFE OPERATIONEmergencies Towing & Transporting SafetyDCA-600SSK - RULES FOR SAFE OPERATION Figure 3. Typical Generator Grounding Application DCA-600SSK - INSTALLATIONMounting DCA-600SSK - INSTALLATIONOutdoor Installation CAUTION - EXHAUST HAZARDFigure 4. Generator and Trailer Towing Safety PrecautionsDCA-600SSK -TOWING RULES FOR SAFE OPERATION CAUTION -TOWING REGULATIONSCAUTION - TRAILER INSPECTION DCA-600SSK - TRAILER-SAFETY GUIDELINESExplanation of Chart FUEL CELL DCA-600SSK -TRAILER-SPECIFICATIONSTable 3. Trailer Specifications MODELMODEL DCA-600SSK -TRAILER-SPECIFICATIONSTable 3. Specifications Cont DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGEMachine Safety Decals DCA-600SSK - OPERATION AND SAFETY DECALSDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK - OPERATION AND SAFETY DECALSDCA-600SSK - OPERATION AND SAFETY DECALS DCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK - OPERATION AND SAFETY DECALSEngine Control Panel Microprocessor Controlled Alarm SystemDCA-600SSK - GENERAL INFORMATION DCA-600SSK FAMILIARIZATION GeneratorDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK - MAJOR COMPONENTSTable 4. Generator Major Components DESCRIPTIONUp to S/N S/N 3698617~ Figure 6. Generator Control Panel DCA-600SSK - GENERATOR CONTROL PANELDCA-600SSK - GENERATOR CONTROL PANEL Up to S/N S/N 3698617~ Figure 7. Engine Operating Panels DCA-600SSK - ENGINE OPERATING PANELDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK - ENGINE OPERATING PANEL8. Fuel Level Gauge - Indicates amount of diesel fuel remaining Output Terminal Panel DCA-600SSK - OUTPUTTERMINAL OVERVIEWOutput Terminal Familiarization The “Output Terminal Panel ” Figure 8 is provided with the followingFigure 9. G.F.C.I. Receptacle Access to UVWO TerminalsDCA-600SSK - OUTPUT TERMINAL PANEL OVERVIEW 120VAC GFCI ReceptaclesOver Current Relay Connecting LoadsMaximum Power Output KW DCA-600SSK - OUTPUT TERMINAL PANEL OVERVIEWDANGER - ELECTRICAL SYSTEM HAZARDS Single Phase LoadThree Phase Load DCA-600SSK- LOAD APPLICATIONGenerator OutputVoltages DCA-600SSK - GENERATOR OUTPUTSTable 9. Generator Ampere Ratings - 3Ø Table 7. Generator Available VoltagesFigure 19. AC Ammeter Change-Over Switch How to Read the Output Terminal GaugeDCA-600SSK - GENERATOR OUTPUTS/GAUGE READING Maximum Amps1Ø-240V UVWO Terminal Output Voltages DCA-600SSK - OUTPUT TERMINAL PANEL CONNECTIONSUVWO Terminal Output Voltages 3Ø-240V UVWO Terminal Output Voltages1Ø-277V UVWO Terminal Output Voltages DCA-600SSK - OUTPUT TERMINAL PANEL CONNECTIONS3Ø-480V UVWO Terminal Output Voltages 1Ø-480V UVWO Terminal Output VoltagesLubrication Oil DCA-600SSK - PRE-SETUPTable 11. Recommended Motor Oil Circuit Breakersrefueling Refueling ProcedureCAUTION -TRAILER FUELTANK WARNING - RESPIRATORY HAZARDSFigure 37. Full Fuel System DCA-600SSK - PRE-SETUPCAUTION - REFUELINGTHE GENERATOR Figure 35. Full Trailer TankTable 12. Coolant Capacity DCA-600SSK- PRE-SETUPCleaning the Radiator Air CleanerWiring BatteryBattery Cable Installation CAUTION - BATTERY SERVICING SAFETYGenerator and Control Panel DCA-600SSK - GEN. START-UP PROCEDURE MANUALBEFORE STARTING CAUTION - LETHAL EXHAUST HAZARD8. Place the engine throttle lever in the “LOW” position Figure DCA-600SSK- GENERATOR START-UP PROCEDURE MANUAL5. Set the battery ON/OFF switch Figure 45 to the “ON” position Figure 57. Main, Aux. and GFCI Circuit Breakers ON DCA-600SSK- GENERATOR START-UP PROCEDURE MANUALFigure 55. Coolant Temperature Gauge Figure 54. Oil Pressure GaugeGenerator and Control Panel DCA-600SSK - GENERATOR START-UP PROCEDURE MANUAL20. Set the battery ON/OFF switch Figure 60 to the “ON” position BEFORE STARTINGWARNING - AUTO MODE MAINTENANCE DCA-600SSK - GENERATOR START-UP PROCEDURE AUTO MODECAUTION - ENGINE SPEED SWITCH CAUTION - BACKUP GENERATOR USEEngine Shutdown Controller S/N 3698617~ DCA-600SSK - GENERATOR SHUT-DOWN PROCEDUREEmergency Shutdown Procedure CAUTION - EMERGENCY STOP SWITCHDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK - MAINTENANCEINSPECTION / MAINTENANCE ENGINEOuter Element Service DailyCleaning the Fuel Strainer General InspectionDCA-600SSK - MAINTENANCE Flushing Out Radiator and Changing CoolantChanging Oil Replacing Fuel FilterRemoval From Long Term Storage Cleaning Breather ElementGreasing Generator StorageDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK - MAINTENANCENOTEapplied to the generators internal battery charger Figure 75. Battery Charger/Jacket Water Heater Power ConnectionsS-Cam Brakes DCA-600SSK -TRAILER BRAKES MAINTENANCEBrakes Air Brake SystemTire Wear/Inflation DCA-600SSK -TRAILER MAINTENANCETires/Wheels/Lug Nuts CAUTION - EYESIGHT HAZARDTable 18. Tire Torque Requirements DCA-600SSK -TRAILER MAINTENANCELug Nut Torque Requirements Figure 78. Wheel Lug Nuts Tightening SequenceDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK -TRAILER-WIRING DIAGRAMFigure 79. Trailer Wiring Diagram 5-Pin Figure 80. Trailer Wiring Diagram 7-Pin DCA-600SSK -TRAILER-WIRING DIAGRAMDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK -GENERATORWIRING DIAGRAMFigure 81. Generator Wiring Diagram Figure 82. Main Circuit Breaker Wiring Diagram DCA-600SSK - GENERATOR WIRING DIAGRAM MAIN BREAKERDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK - ENGINE WIRING DIAGRAMFigure 83. Engine Wiring Diagram Figure 84. Engine Wiring DiagramContinued DCA-600SSK - ENGINE WIRING DIAGRAMDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE DCA-600SSK - ELECTRONIC GOV. CONTROLLER WIRING DIAGRAMFigure 85. Electronic Governor Controller POSSIBLE PROBLEM DCA-600SSK -TROUBLESHOOTING ENGINETABLE 20. ENGINE TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA-600SSK -TROUBLESHOOTING ENGINETABLE 20. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMPOSSIBLE PROBLEM DCA-600SSK -TROUBLESHOOTING GENERATOR/ENGINETABLE 21. GENERATOR TROUBLESHOOTING SYMPTOMSympton DCA-600SSK -TROUBLESHOOTING MPECTABLE 22. ENGINE CONTROLLER TROUBLESHOOTING MPEC SolutionNO. Column EXPLANATION OF CODE IN REMARKS COLUMNSAMPLE PARTS LIST QTY. ColumnDescription DCA-600SSK - SUGGESTED SPARE PARTSDCA-600SSK w/SA6D170AE-1 KOMATSU ENGINE 1 to 3 UnitsGENERATOR ASSY DCA-600SSK - GENERATOR ASSYINCLUDE ITEMS W PART NAMEREMARKS DCA-600SSK - GENERATOR ASSYDCA-600SSK - GENERATOR ASSY REMARKS DCA-600SSK - GENERATOR ASSYPART NAME CONTROL BOX ASSY DCA-600SSK - CONTROL BOX ASSYREPLACES DCA-600SSK - CONTROL BOX ASSYPART NAME REMARKSDCA-600SSK - CONTROL BOX ASSY REMARKS CHANGE-OVER SWITCH, AMMETERDCA-600SSK - CONTROL BOX ASSY PART NAMEDCA-600SSK - CONTROL BOX ASSY REMARKS DCA-600SSK - CONTROL BOX ASSY. S/N 3692433 AND BELOWPART NAME DCA-600SSK - CONTROL BOX ASSY REMARKS DCA-600SSK - CONTROL BOX ASSYPART NAME ENGINE & RADIATOR ASSY DCA-600SSK - ENGINE & RADIATOR ASSYREMARKS DCA-600SSK - ENGINE & RADIATOR ASSYPART NAME DCA-600SSK - ENGINE & RADIATOR ASSY REMARKS DCA-600SSK - ENGINE & RADIATOR ASSYPART NAME ENGINE OPERATING PANEL ASSY DCA-600SSK - ENGINE OPERATING PANEL ASSYS/N 3698617 AND ABOVE DCA-600SSK - ENGINE OPERATING PANEL ASSYPART NAME REMARKSOUTPUT TERMINAL ASSY DCA-600SSK - OUTPUTTERMINAL ASSYSET BOARD, OUTPUT TERMINAL DCA-600SSK - OUTPUTTERMINAL ASSYPART NAME REMARKSDCA-600SSK - OUTPUTTERMINAL ASSY REMARKS DCA-600SSK - OUTPUTTERMINAL ASSYPART NAME BATTERY ASSY DCA-600SSK - BATTERY ASSYREMARKS DCA-600SSK - BATTERY ASSYPART NAME MUFFLER ASSY DCA-600SSK - MUFFLER ASSYREMARKS DCA-600SSK - MUFFLER ASSYPART NAME FUEL TANK ASSY DCA-600SSK - FUELTANK ASSYREMARKS DCA-600SSK - FUELTANK ASSYPART NAME PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY DCA-600SSK - ENCLOSURE #1 ASSYTHE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLORREMARKS DCA-600SSK - ENCLOSURE #1 ASSYDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE PART NAMEPLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY DCA-600SSK - ENCLOSURE #2 ASSYTHE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLORENCLOSURE #2 ASSY DCA-600SSK - ENCLOSURE #2 ASSYPART NAME REMARKSPLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY THE PART NUMBER ABOVE INDICATES DEFAULT COLORDCA-600SSK - ENCLOSURE #2 ASSY OF ORANGE. TO ORDER WITH DIFFERENT COLORREMARKS DCA-600SSK - ENCLOSURE #2 ASSYPART NAME PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY DCA-600SSK - ENCLOSURE #3 ASSYTHE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLORREMARKS DCA-600SSK - ENCLOSURE #3 ASSYPART NAME RUBBER SEAL ASSY DCA-600SSK - RUBBER SEAL ASSYPART NAME DCA-600SSK - RUBBER SEAL ASSYNAME PLATE AND DECALS DCA-600SSK - NAMEPLATE AND DECALSPART NAME CONTROL BOX GROUPENGINE OPERATING PANEL GROUP DCA-600SSK - NAMEPLATE AND DECALSDCA-600SSK - NAMEPLATE AND DECALS OUTPUTTERMINAL GROUP DCA-600SSK - NAMEPLATE AND DECALSPART NAME REMARKSPAYMENT TERMS TERMS AND CONDITIONS OF SALE - PARTSEffective October 1 SPECIAL EXPEDITING SERVICEDCA-600SSK - OPERATION AND PARTS MANUAL STD- REV. #7 04/30/10 - PAGE NOTE PAGEContact mq@multiquip.com Contact mqpower@multiquip.com18910 Wilmington Ave Carson, CA