Model DCA-600SSK
Proposition 65WARNING
Diesel engine exhaust and some
DCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10
Table of Contents
Parts Ordering Procedures
Ordering parts has never been easier
DCA-600SSK Specifications
DCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10
DCA-600SSK Dimensions TOP and Side
Dimensions
DCA-600SSK Dimensions Front , Rear and Doors
DCA-600SSK Safety Message Alert Symbols
Hazard Symbols
DCA-600SSK Safety Message Alert Symbols
This generator, other property
General Safety
Burns
Generator Grounding
Electrical Safety
DCA-600SSK Rules for Safe Operation
Maintenance Safety
Battery Safety
Emergencies
Towing & Transporting Safety
DCA-600SSK Rules for Safe Operation
DCA-600SSK Installation
Typical Generator Grounding Application
Mounting
DCA-600SSK Installation
Outdoor Installation
Towing Safety Precautions
DCA-600SSK -TOWING Rules for Safe Operation
Coupler Type of hitch used on the trailer for towing
DCA-600SSK TRAILER-SAFETY Guidelines
Explanation of Chart
DCA-600SSK -TRAILER-SPECIFICATIONS
DCA-600SSK -TRAILER-SPECIFICATIONS
Specifications
DCA-600SSK Operation and Safety Decals
Machine Safety Decals
DCA-600SSK Operation and Safety Decals
DCA-600SSK Operation and Safety Decals
DCA-600SSK Operation and Safety Decals
DCA-600SSK General Information
DCA-600SSK Major Components
Generator Major Components
DCA-600SSK Generator Control Panel
Generator Control Panel
DCA-600SSK Generator Control Panel
Pilot Lamp Indicates that the generator is working properly
DCA-600SSK Engine Operating Panel
Engine Operating Panels
Fuel Level Gauge Indicates amount of diesel fuel remaining
Output Terminal Familiarization
Output Terminal Panel
120VAC Gfci Receptacles
Access to Uvwo Terminals
DCA-600SSK Output Terminal Panel Overview
DCA-600SSK Output Terminal Panel Overview
Connecting Loads
Maximum Power Output KW
Over Current Relay
DCA-600SSK- Load Application
Single Phase Load
Three Phase Load
Generator Amperage
Generator OutputVoltages
Voltage Change-Over Board
240V 480V
Maximum Amps
How to Read the Output Terminal Gauge
DCA-600SSK Generator OUTPUTS/GAUGE Reading
3Ø-240V Uvwo Terminal Output Voltages
DCA-600SSK Output Terminal Panel Connections
Uvwo Terminal Output Voltages
1Ø-240V Uvwo Terminal Output Voltages
1Ø-480V Uvwo Terminal Output Voltages
DCA-600SSK Output Terminal Panel Connections
3Ø-480V Uvwo Terminal Output Voltages
1Ø-277V Uvwo Terminal Output Voltages
Lubrication Oil
DCA-600SSK PRE-SETUP
Circuit Breakers
Fuel from the secondary inner
Refueling Procedure
Refueling
Full Trailer Tank
Air Cleaner Fan Belt Tension
DCA-600SSK- PRE-SETUP
Cleaning the Radiator
Operation Freezing Weather
Wiring
Battery
Battery Cable Installation
Alternator
If applicable perform the following
DCA-600SSK GEN. START-UP Procedure Manual
Engines exhaust contains harmful emissions
Generator and Control Panel
DCA-600SSK- Generator START-UP Procedure Manual
Set the battery ON/OFF switch to the on position
DCA-600SSK- Generator START-UP Procedure Manual
Oil Pressure Gauge
DCA-600SSK Generator START-UP Procedure Manual
Pre-Heat Button Lamp
DCA-600SSK Generator START-UP Procedure Auto Mode
Set the engine speed switch to the High position
Engine Shutdown Controller S/N 3698617~
DCA-600SSK Generator SHUT-DOWN Procedure
Emergency Shutdown Procedure
DCA-600SSK Maintenance
Inspection / Maintenance
Cleaning the Fuel Strainer
Air Cleaner
Service Daily
General Inspection
Replacing Fuel Filter
Flushing Out Radiator and Changing Coolant
Changing Oil
Generator Storage
Cleaning Breather Element
Greasing
Removal From Long Term Storage
Battery Charger/Jacket Water Heater Power Connections
DCA-600SSK -TRAILER Brakes Maintenance
Tire Wear/Inflation
DCA-600SSK -TRAILER Maintenance
Tires/Wheels/Lug Nuts
Suspension
Start all wheel lug nuts by hand
DCA-600SSK -TRAILER Maintenance
Lug Nut Torque Requirements
Lug nuts
DCA-600SSK -TRAILER-WIRING Diagram
Trailer Wiring Diagram 5-Pin
DCA-600SSK -TRAILER-WIRING Diagram
DCA-600SSK -GENERATORWIRING Diagram
Generator Wiring Diagram
DCA-600SSK Generator Wiring Diagram Main Breaker
Main Circuit Breaker Wiring Diagram
DCA-600SSK Engine Wiring Diagram
Engine Wiring Diagram
DCA-600SSK Engine Wiring Diagram
DCA-600SSK Electronic GOV. Controller Wiring Diagram
Electronic Governor Controller
Engine does not start
Starter does not run
Smooth
DCA-600SSK -TROUBLESHOOTING Engine
Engine revolution is not
Deficient output
DCA-600SSK -TROUBLESHOOTING GENERATOR/ENGINE
Generator Troubleshooting
DCA-600SSK -TROUBLESHOOTING Mpec
Engine Controller Troubleshooting Mpec
Explanation of Code in Remarks Column
Xxxxx only Not Used on
Qty Description
DCA-600SSK Suggested Spare Parts
DCA-600SSK w/SA6D170AE-1 Komatsu Engine
DCA-600SSK Generator Assy
Generator Assy
Insulator Washer
Balancing Weight KIT
Field Assy
FAN
DCA-600SSK Generator Assy
COVER, Bearing
Grommet
Plain Washer
GASKET, Bearing
DCA-600SSK Control BOX Assy
Control BOX Assy
Fuse Left Side 5A
Over Current Relay
Bracket
Fuse 30A
DCA-600SSK Control BOX Assy
Change Plate
Change Terminal
Terminal Plate
WASHER, Lock
DCA-600SSK Control BOX Assy
DCA-600SSK Control BOX ASSY. S/N 3692433 and below
DCA-600SSK Control BOX Assy
Speed Sensor
DCA-600SSK Engine & Radiator Assy
Engine & Radiator Assy
Engine Foot
Include Item W
BRACKET, Radiator
DCA-600SSK Engine & Radiator Assy
GASKET, AC Connector
AIR Cleaner Assy
AIR Cleaner Connector
Bushing
DCA-600SSK Engine Operating Panel Assy
Engine Operating Panel Assy
Support LEG
SET PLATE, Battery Switch
STAY, Battery Switch
Rubber Cover
DCA-600SSK Outputterminal Assy
Output Terminal Assy
Terminal
Output Terminal
BRACKET, Output Terminal
COVER, Output Terminal
DCA-600SSK Outputterminal Assy
Stopper
Cover
DCA-600SSK Battery Assy
Battery Assy
Battery Band
Battery
Battery Sheet
Battery Bolt
DCA-600SSK Muffler Assy
Muffler Assy
Outlet Pipe
Muffler
Exhaust Pipe
Gasket
DCA-600SSK Fueltank Assy
Fuel Tank Assy
PAD, Tank Band
HOSE, Fuel Gauge
Tank Band
Tank Sheet
DCA-600SSK Enclosure #1 Assy
Enclosure #1 Assy
Part Name QTY Remarks
DCA-600SSK Enclosure #2 Assy
Enclosure #2 Assy
COVER, Rear Frame
Rear Frame
Louver Panel
Lining
DCA-600SSK Enclosure #2 Assy
Roof Panel
CAP
Emblem
Guide
DCA-600SSK Enclosure #3 Assy
Enclosure #3 Assy
Duct
Side Panel
Side Door
Hinge
DCA-600SSK Rubber Seal Assy
Rubber Seal Assy
0228901100
0228901640
0228900970
0228900990
DCA-600SSK Nameplate and Decals
Name Plate and Decals
Z011000150
Decal DROOP, Z011000120
Z011000130
0800520100
DCA-600SSK Nameplate and Decals
Decal 3-PHASE Output Terminal
Procedure Group
Decal Handling Procedures
Decal Water Drain Cock
Terms and Conditions of Sale Parts
Freightpolicy
DCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10
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