Maintenance Tools | Printronix L5035 specification

Chapter 5 Maintenance Tools

Maintenance Tools

In order to perform maintenance on the printer, you need the following tools:

Item	Part Number


Brush Cleaner	703531-169

Drum Auxiliary Rod	703531-170

Drum Freshener Pad	703531-171

Fuser Cover Glass Scraper	703531-187

Special Dry Tissue Paper	703531-188

Standard Toner Vacuum Cleaner	See recommended models
	below

Toraysee Cloth	703531-183

Wire Cleaner	703531-168

9 inch Phillips Screwdriver #1	N/A

Recommended toner vacuum cleaner models are:

•3M®model 497-AJM standard VAC with Type 1 filter

•3M model 497-AB 220V with Type 1 filter

•Hitachi® CV-TN10 with TN-15 filter

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Printronix L5035 user manual Maintenance Tools

Contents

User’s Manual Consumable Item Part Number Replacement Interval Pages1 Consumables Information L5035 Multifunction Printer User’s Manual License Software License AgreementDefinitions Disclaimer of Warranties and Limitation of Remedies Limited Software Product WarrantyRemedy Acknowledgement of Terms and Conditions Termination of License AgreementGovernment Restricted Rights Communication Notices German Conformity Statement Page Trademark Acknowledgements Page Page Table of Contents Printer Configuration Consumables Replacement Troubleshooting Host I/O Interfaces Table of Contents Ein Warhinweis dieser Art weist auf Verletzungsgefahr hin Safety Notices And Special InformationAbout This Manual General Safety Precautions Control Panel Keys And Display MessagesPage Safety Label Locations And Printer Views Safety Label Locations And Printer Views Front and Side Views Front View with Front Upper Cover Open Front View with Front Covers Removed Rear Cover Features FeaturesAbout The Printer Emulations Fonts And Forms About The Printer Initial Setup Installation Overview Loading Paper Loading PaperLoading Fanfold Paper Page Tractor Pins Tractor Lock Tractor Gate Loading Cut Sheet Paper Option Loading Cut Sheet Paper Option Cassette Cover Changing Cassette Paper Size Optional Procedure Width Cut Sheet Tray Linking Paper Size IPS 12/22 IPS 11/21 IPS 10/20 Variable Tray Width Variable Tray Length Powering On The Printer Powering On The Printer Safety Feature Power Paper Stacker Option Parts Of The Power Stacker Parts Of The Power Stacker Length Inches Max. Stack Height Inches Stacker Operation KeysStacker Operation Keys Removing Paper Setting The Stacker Page LengthSetting The Printer Page Length Stacker Full Stacker Full Using The Control Panel Using The Control Panel Liquid Crystal Display LCD Status IndicatorsLiquid Crystal Display LCD Function Keys Online Key Clear Key Test KeyShift Key Clear Key Eject Key Enter Key Cancel Key Cancel KeyUP And Down Keys Next And Prev Keys Using The Control Panel Printer Configuration Printer Configuration Unlocking And Locking The Configuration Menu Unlocking The Configuration MenuLocking The Configuration Menu Printer Configuration Moving Within The Configuration Menu Moving Within The Configuration Menu Printing The Current Configuration Step Press LCD Message Factory Settings Factory SettingsFactory and Configuration Parameters Menu Item Paper Control Host Interface Centronics Config. ControlMode Serial Font Memory MiscellaneousFile System Menu Item Default Value Virtual Printer Changing Printer Configurations Changing Printer Configurations Step Press LCD Message Saving Configurations Saving Configurations Step Press LCD Message Printer Configuration Step Press LCD Message Standby Configuration Menus Configuration Menus Paper Control Menu Paper Control Menu Paper Length Printer Configuration Image WidthForm Length Fanfold Output Paper SelectionCut Sheet Output Printer Configuration Horizontal Image Shift Reprint on FaultVertical Image Shift Toner Paper Control Menu Printer Configuration Tray Linking Variable Tray Width Variable Tray Length Paper Size IPS 12/22 IPS 11/21 IPS 10/20 Mode Menu Printer Configuration No Back Feed Config. Control Menu Config. Control MenuLoad Configuration Save Configuration Printer Configuration Print Configuration Protect Configs Config. Control Menu Delete ConfigurationPower-up Configuration Host Interface Menu Centronics Parameters Centronics Parameters Printer Configuration Data Bit Paper Inst Instruction LineData Polarity Strobe Polarity Fault Polarity Centronics Parameters ACK PolarityBusy Polarity Slct Select Polarity PE Paper Empty Polarity Printer Configuration Paper Inst Instruction PolarityNFAULT/PE Ctl Dataproducts Parameters Dataproducts Parameters Ready Polarity Printer Configuration Data PolarityData Req Request Polarity Dataproducts Parameters Online Polarity Serial Parameters RS-232 And RS-422 Serial Parameters RS-232 And RS-422 Host Protocol XON/XOFF ACK/NAK Serial Parameters RS-232 And RS-422 Online State Buffer State Response Character Data Bits Online State Buffer State Response CharactersBaud Rate DTR Function Serial Parameters RS-232 And RS-422 Stop BitsParity RTS Polarity Printer Configuration RTS FunctionDTR Polarity Diagnostic Serial Parameters RS-232 And RS-422 Buffer SizeNumber of Buffers Value Fifo Trigger Printer Configuration Series 1 Delay Series 1 Idle Alarm Miscellaneous MenuMiscellaneous Menu Panel Key Sound Printer Configuration Power-up State Hex Dump Mode Setup Sfcc PTX Setup OptionsSetup Parse Printer Configuration Display Language Optimize and RebootFile System Overwrite View Files Font Memory Menu Font Memory Menu Printer Configuration Activating Font Memory Options Max Char Memory Max Cached Char Font Memory Menu Max Cache MemoryMax Cache Size Max Fonts Loaded Font WeightInstalled Fonts Test Print Menu Test PatternNumber of Pages Start Test Printer Life Print Statistics MenuSystem Memory User Maint Maintenance MenuTech Service Virtual Printer Menu Virtual Printer Loading Flash Memory If Equipped Loading Flash Memory If Equipped CNVT2FLS Utility Program CNVT2FLS Utility Program Return Downloading Into Flash Memory Downloading Into Flash Memory Loading Flash Memory If Equipped MD Download Return DIR a Return Insert disk #1 Press a key when ready Insert disk #2 Press a key when ready DIR Return Exe -pb Return Downloading Into Flash Memory Copy /b filename.dwn LPT1 Return Downloading Into Flash Memory Error Code Message Explanation Flash Messages Downloading Into Flash Memory Flash Messages Checksum Consumable Item Part Number Replacement Interval in Pages1 Consumable ReplacementReplacement Intervals Consumable Replacement Opening The Front Cover Replacing The Toner Cartridge Toner Hopper Cover Tape Notch Pin Rotate the cartridge clockwise until it stops Replacing The Waste Toner Bottle Replacing The Waste Toner Bottle Installing The Photoreceptor Drum Installing The Photoreceptor Drum Hanger 133 134 Drum Plate Thumbscrews Screws Lower Inner Cover Remove the nut from the end of the drum shaft Drum Consumable Replacement Proper Disposal Of a Drum Unit Proper Disposal Of a Drum UnitWithin U.S.A Outside U.S.A Developing Unit Installation Developing Unit Installation Upper Inner Cover Thumbscrews Replacing The Developer Replacing The Developer Developing Unit Removal Developing Unit Removal Replace the cover and tighten the screws Developing Unit Removal Replacing The Developing Unit Remove the three thumbscrews and the upper inner cover Lever Hanger Scheduled Maintenance Maintaining Print Quality Maintenance Tools Maintenance Tools Service Level Page Counts Clearing Service Level Messages Clearing Service Level Messages Maintenance Schedules User Cleaning ScheduleUser Cleaning Schedule Parts You Must Clean Action Frequency Service Level Pages User Replacement Schedule Maintenance Schedules Tech Service Replacement Schedule Tech Service Replacement SchedulePage Page Page Page 162 163 General Cleaning General CleaningCleaning Cleaning Chapter Cleaning Transfer Charger Transfer Elevator Drive Shaft 169 Open the paper guide by pressing the green lever down 171 Cleaning The Chargers Cleaning The Chargers 174 175 Chapter Place the chargers on a flat, clean work surface 177 Cleaning The Fuser Unit Cover Glass Completely cooled down before handling it Cleaning The Fuser Unit Cover Glass Chapter Scraper Chapter Cleaning The Cut Sheet Option Rollers Cleaning The Cut Sheet Option Rollers 184 185 186 187 Hole in Frame Shaft Pin Alignment Pin Coupling Major Cleaning Major Cleaning Do not touch the brush surface with your hand 192 Discharge LED Discharge LED Photoreceptor Drum Selfoc Lens LED Print Head Selfoc Lens LED Print Head Selfoc Lens Drum Surface Potential Sensor Offline Diagnostics TroubleshootingDiagnostics Online Diagnostics Fanfold Paper JamsPaper Jam Near The Tractor Fanfold Paper Jams Paper Jam Near The Paper Output Section Paper Jam Near The Paper Output Section 200 201 202 Paper Jam At The Back Of The Paper Cassette Cut Sheet Paper JamsPaper Jam At The Back Of The Paper Cassette Cut Sheet Paper Jams 205 Paper Jam In The Transport Input Section Paper Jam In The Transport Input Section 208 Original Position of Knob a Paper Jam In The Transport Output Section Paper Jam In The Face Up Or Down Paper Path Paper Jam In The Transport Output Section System Status And Error Messages Reprinting Pages After Fault ConditionSystem Status And Error Messages Messages Procedure For Fault Clearing-Reprint On Fault Disabled Messages Standby Clearing Fault Messages Chapter Error Messages Error Messages 218 219 220 221 222 223 Table Notes Maintenance Log Sheets Level a Maintenance 15,000 Pages User Action Performed Date Level B Maintenance -150,000 User Level B Maintenance -150,000 User Level C Maintenance 600,000 User Level D Maintenance 300,000 Service Kit Level D Maintenance 300,000 Service Kit Level E Maintenance 600,000 Service Kit Part Number Maintenance Kit, Level E, L5035 706803-001 Maintenance Kit, Level F, L5035 706809-001 Level F Maintenance 900,000 Service KitLevel F Maintenance 900,000 Service Kit Level G Maintenance 1,200,000 Service Kit Part Number Maintenance Kit, Level G, L5035 706815-001 Part Number Maintenance Kit, Level H, L5035 706827-001 Level H Maintenance 2,400,000 Service KitLevel H Maintenance 2,400,000 Service Kit 234 Paper Specifications Paper Sizes Specification Inch Millimeter Dimension Appendix B Paper Specifications Paper Output Performance CharacteristicsPaper Weights Paper Size Orientation Printing Speed Pages per Minute Performance CharacteristicsPrinting Speed MTBF/MPBF Host Interfaces Host InterfacesMemory Requirements Electromagnetic Interference Safety RegulationsPhysical Characteristics And Environment Sound Level Physical Characteristics And EnvironmentEnvironment 244 Host I/O Interfaces Overview Appendix C Overview Performance Considerations Performance Considerations Appendix C Overview RS-232 Serial Interface RS-232 Serial Interface RS-232 Serial Interface Connector Pin Assignments Pin Signal Direction RS-232 Serial Interface Signals RS-232 Serial Interface Configuration RS-422 Serial Interface RS-422 Serial Interface RS-422 Serial Interface Connector Pin Assignments RS-422 Serial Interface Signals RS-422 Serial Interface Configuration Centronics Parallel Interface Connector Pin Assignments Centronics Parallel Interface Input Signals Output Signals Centronics Parallel Interface Signals Centronics Parallel Interface Configuration Dataproducts Parallel Interface Connector Pin Assignments Dataproducts Parallel Interface Data Line Ready Dataproducts Parallel Interface Signals Dataproducts Parallel Interface Configuration Termination Resistors Termination Resistors 266 Index Index Cancel Clear Index Next Prev Index Service levels XON/XOFF 276 Page Printronix Schweiz GmbH