Printronix L5535 600,000 Pages (Service)

Chapter 4 Maintenance Schedules

Level E Maintenance -

600,000 Pages (Service)

Action Item Part # Perf ormed By Date

Clean Lamp housing filter 202838-001

Clean LED air filter 703543-001

Clean Flash power supply

filter n/a

Replace Main charger 705741-001

Replace Precharger 705742-001

Replace Transfer charger 705743-001

Replace

See Note 1 Cleaning unit 705740-001

Replace Smoke filter 703540-001

Replace Transporting belt-3 703531-035

Note 1: When the cleaning unit has been vacuumed every 150,000 pages a nd has

been used under nominal operating conditions, it must be replaced at 600,000 pages.

However, it may need to be replaced more frequently if used for high–density pri nting

or printing on uneven media, or if used under severe operating conditions.

Contents

Main Consumables Information Page Software License Agreement Page Page Communication Notices Page Page Trademark Acknowledgements Page Page Table of Contents 1 Introduction............................................. 17 2 Operation ................................................ 27 Table of Contents 3 Consumables Replacement.................... 51 4 Scheduled Maintenance ......................... 77 Table of Contents 5 Troubleshooting.................................... 129 A Maintenance Log Sheets.....................159 B Specifications ....................................... 163 Page 1 About This Manual Safety Notices And Special Information Chapter 1 Keys And Display Messages General Safety Precautions Page 20 Safety Label And Component Locations Figure 1: Safety Labels and Components 22 Figure 2: Front View with Front Upper Cover Open % % Figure 3. Front View with Front Upper Cover Removed Page About The Printer Features Emulations Chapter 1 Fonts And Forms 2 Installation Overview Loading Paper Loading Fanfold Paper Page Page Loading Cut Sheet Paper (Option) Users Manual Page Page Changing Cassette Paper Size (Optional Procedure) Cut Sheet Tray Linking (Optio nal Pro ced ure) Custom Tray Width (Optional Procedure) Custom Tray Length (Optional Procedure) Chapter 2 Powering On The Printer Printer Functions Power Paper Stacker (Option) Safety Feature Chapter 2 Physical Description Stacker Operation Keys following a cut or page eject Chapter 2 Setting The Stacker Page Length Removing Paper Chapter 2 Stacker Full Users Manual Using The Control Pane l Liquid Crystal Display (LCD) Status Indicators LINE SYNC Chapter 2 SYS AVAIL JOB IN PROCESS STAND BY ONLINE FAULT Function Keys ONLINE Key Chapter 2 CLEAR Key TEST Key SHIFT Key PAGE EJ EC T Key . ENTER Key CANCEL Key UP And DOWN Keys NEXT And PREV Keys 3 Replacement Consumables Replacement Replacement Intervals Replacing The Toner Cart rid ge Page Page Page Page Replacing The Waste Toner Bottle Page Page Replacing The Photoreceptor Drum Page Page Page Page Page Page Page Proper Disposal Of A Drum Unit Replacing The Developer Replacing The Developer Cross Section of Developing Unit Developing Unit Removal Removing Old Developer Page Adding New Developer Replacing The Developing Unit Developing Unit Removal Page Developing Unit Installation Page 4 Maintenance Maintaining Print Quality Chapter 4 Maintenance Tools Service Level Page Counts Chapter 4 and , Clearing Service Level Messages Maintenance Schedules User Cleaning Schedule Users Manual. Level A Maintenance - 15,000 Pages (User) User Cleaning Schedule Level B Maintenance - 150,000 Pages(User) Action Item Part # Performed By Date Level C Maintenance - 600,000 Pages (User) Level D Maintenance - 300,000 Pages (Service) Level E Maintenance - 600,000 Pages (Service) Level F Maintenance - 900,000 Pages (Service) Level G Maintenance - 1,200,000 Pages (Service) User Cleaning Schedule Level H Maintenance - WARNING 2,400,000 Pages (Service) Page User Replacement Schedule Tech Service Replacement Schedule Page Page General Cleaning Vacuuming The Printer Page Page Page Page Page Page Page Page Cleaning The Chargers Main Charger Page Page Page Precharger and Transfer/Separator Charger Page Cleaning The Fuser Unit Cover Glass Page Page Page Page Page Page Page Reverse Rollers Page Page Major Cleaning Cleaning Unit Page Discharge LED Photoreceptor Drum Page Chapter 4 Cleaning The Developing Area Page Page 5 Troubleshooting Diagnostics Offline Diagnostics Fanfold Paper Jams . Paper Jam Near The Tractor Page Paper Jam Near The Paper Output Section Page Page Page Page Page Cut Sheet Paper Jams Paper Jam At The Back Of The Paper Cassette Page Paper Jam In The Transport Input Section Page Page Page Paper Jam In The Transport Output Section Paper Jam In The Face Up Or Down Paper Path System Status and Error Messages Operator-correctable enabled Errors requiring reprinting Errors requiring field service Page Error Messages Operator-correctable errors Errors requiring reprinting Errors requiring field service 152 Table 1. Error Messages. Page Page Error Messages Page TABLE NOTES: any not any Page A Sheets Users Manual. Operators Guide. Maintenance Log Sheets Level A Maintenance - 15,000 Pages (User) Level B Maintenance - 150,000 Pages (User ) Appendix A Level C Maintenance - 600,000 Pages (User) B Paper Specifications Page Page Appendix B Performance Characteristics Host Interfaces Appendix B Emulations Memory Requirements Safety Regulations Electromagnetic Interference Physical Characteristics and Environment must Appendix B Index A B C D E F G H I J K M N O P Q R S T