Model 200AU Nitrogen Oxides Analyzer
SAN DIEGO, CA TOLL-FREE FAX TEL Mail api-sales@teledyne.com
Safety Messages
Table of Contents
Optional Hardware and Software
Maintenance
Subsystem Troubleshooting and Adjustments
10-1
List of Figures
Vii
List of Tables
Viii
16 Activity Matrix for Data Quality
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HOW to USE this Manual
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Getting Started
Unpacking
Electrical and Pneumatic Connections
Page
Removal of Shipping Screws & Check for Correct Power
Rear Panel
Inlet and Exhaust Venting
Initial Operation
Step Number Action Comment
Zero/Span Calibration Procedure
Calibration Quality Check Procedure
Front Panel
Assembly Layout
Final Test and Calibration Values
Test Values Observed Units Nominal Range Reference Section
Electric Test & Optic Test
Factory Installed Options Option Installed
Measured Flows
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SPECIFICATIONS, Agency APPROVALS, Warranty
Specifications
EPA Equivalency Designation
Warranty
Warranty Policy
Terms and Conditions
M200AU NOX Analyzer
Principle of Operation
Block Diagram
Operation Summary
Sensor Module, Reaction Cell, Detector
Pneumatic Sensor Board
Computer Hardware and Software
4 V/F Board
CPU Board
Front Panel
Keyboard
Status LEDs
Power Switch
Front Panel Status LEDs
State Meaning
Power Supply Module
Pump, Valves, Pneumatic System
Ozone Generator
Time Since Last Ozone Gen State Program Action Power-up
Molybdenum Converter Ozone Scrubber
Ozone Generator Start-up Timing
Software Features
Index To Front Panel Menus
Sample Menu Tree
Setup Menu Tree
Sample Menu
Sample Menu
Conv
Setup Menu
Set-Up Menu
View
Setup Menu #2 Level Description Reference Section
Setup Menu #3 Level Description Reference Section
Sample Mode
Test Functions
Range
High Voltage Power Supply Hvps
Sample Flow
Ozone Flow
PMT Voltage
DC Power Supply Dcps
Reaction Cell Temperature
Box Temperature
PMT Temperature
2 CAL, CALS, CALZ, Calibration Functions
Sample Pressure
NOx, no Slope and Offset Values
Time
Zero
Span
2.4 NO, NOx Cal Concentration
Formula Values
Set-Up Mode
Configuration Information CFG
Automatic Calibration AutoCal
Data Acquisition System DAS
Data Channels
Page
Step Action Comment Press SETUP-DAS-EDIT
Range Menu
DAS Data Channel Editing
Single Range
Auto Range
Independent Ranges
Concentration Units
Password Enable
Calibrate, Setup Passwords
Password Usage
Recorder Offset
Diagnostic Mode
Time of Day Clock
Communications Menu
Variables Menu Vars
Mode Description
Status Output
M200AU Operating Modes
RS-232 Interface
Status Output Pin Assignments
Output # Pin # Definition Condition
Setting Up the RS-232 Interface
Setup from the Front Panel
10 RS-232 Port Setup Front Panel
Decimal Value Description
Security Feature
Protocol of Port Communication
11 RS-232 Switching From Terminal Mode to Computer Mode
Entering Commands in Terminal Mode
12 RS-232 Terminal Mode Editing Keys
Key Function
Command Summary
13 RS-232 Command Summary
Commands Definition
Compactverbose
14 RS-232 Command Summary
Terminal Mode Editing Keys Definition
Computer Mode Editing Keys Definition
Security Features Definition
15 RS-232 Interface Command Types
First Character Message Type
Test Commands and Messages
16 RS-232 Test Messages
Name Message Description
17 RS-232 Warning Messages
Calibration Commands and Messages
18 RS-232 Calibration Commands
Command Description
Action RS-232 Commands Comments
19 RS-232 Calibration Examples
Diagnostic Commands and Messages
20 RS-232 Calibration Messages
Message Description
DAS Commands and Message
21 RS-232 Diagnostic Command Summary
Conc
Internal Variables
List
CPU should respond with
Mode Description Reference Section
Optional Hardware and Software
Rack Mount Options
Zero/Span Valves
Autocal Setup Zero/Span Valves
Mode No Mode Name Action
Mode and Attribute Value Comment
Attribute No Attribute Name Action
Example of AutoCal Setup
SETUP-ACAL
4-20 mA, Current Loop Output
NOy Converter
Calibration & ZERO/SPAN Checks
Types of Zero/Span Check and Calibration
Section Type of Cal or Check Description
Calibration Setup
Manual Zero Calibration Procedure Zero Gas thru Sample Port
Enter Expected Span Gas Concentrations Procedure
Manual Span Calibration Procedure Span Gas thru Sample Port
Manual Zero Calibration Procedure Z/S Valves
Manual Span Calibration Procedure Z/S Valves
Automatic Zero/Span Check
Dynamic Zero/Span Calibration
Use of Zero/Span Valves with Remote Contact Closure
Enabling Dynamic Zero/Span
EPA Protocol Calibration
Calibration of Equipment
Z/S Valves Modes with Remote Contact Closure
Ext Zero CC Ext Span CC Operation
Activity Matrix for Calibration Equipment and Supplies
NO2
10 Activity Matrix for Calibration Procedure
Calibration Gas and Zero Air Sources
Production of Zero Air
GPT
Gas Phase Titration GPT System
Gas Phase Titration GPT
Data Recording Device
Selection of no span gas standards
GPT Calibrator Check Procedure
FT = analyzer flow demand cm3/min x 110/100 Equation
No OUT
Example Calculation
FT = 1000 cm3/min 110/100 = 1100 cm3/min
Dynamic Multipoint Calibration Procedure
180 cm
Page
Diagram of GPT Calibration System
Zero Calibration Procedure
11 Zero Calibration Procedure
5.2 NO/NOx Calibration Procedure
12 Expected Span Gas Concentration Procedure
13 Span Calibration Procedure
GPT NO2 Calibration Procedure
= no Orig No REM No * no
Moly Converter Efficiency
Automatic Moly Converter Efficiency Compensation
14 Automatic Calculation of Converter Efficiency
CAL-CONC
CONV-NO2
CAL-CONC MOLY-SET
Other Quality Assurance Procedures
Calibration Frequency
15 Definition of Level 1 and Level 2 Zero and Span Checks
Level 1 Zero and Span Calibration
Summary of Quality Assurance Checks
Characteristic Acceptance Limits Frequency And Method
16 Activity Matrix for Data Quality
Measurement Are Not Met
Test
Zero/Span Check Procedures
Zero and Span Checks
Precision Check Procedure
Recommended Standards for Establishing Traceability
Precision Check
Certification Procedures of Working Standards
Permeation Tubes
Type Size, at STP Nominal Concentration
Calibration of Independent Ranges or Autoranging
Zero Calibration with AutoRange or Independent Range
No Working Standard Traced to Nist no Standard
Other Methods of Establishing Traceability
Calibration Quality
Span Calibration with AutoRange or Independent Range
18 Calibration Quality Check
References
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Maintenance
Maintenance Schedule
Preventative Maintenance Schedule
Maintenance Interval Reference Section
Preventative Maintenance Calendar
Replacing the Sample Particulate Filter
Replacing the Particulate Filter
Sample Pump Maintenance
Sample Pump Assembly
Cleaning the Reaction Cell
Reaction Cell Assembly
Replacing the Molybdenum Converter
Molybdenum Converter Assembly
Pneumatic Line Inspection
Pneumatic Diagram Standard Configuration
Pneumatic Diagram with Zero/Span Valve Option
Pneumatic Diagram with External Converter Option
Leak Check Procedure
Pressure must be less than 15 psi
Light Leak Check Procedure
Prom Replacement Procedure
Page
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TROUBLESHOOTING, Adjustments
Page
Operation Verification-M200AU Diagnostic Techniques
Fault Diagnosis with Test Variables
Test Functions
Test Function Factory Set-Up Comment
Ozone FL
Prereact
Moly Temp
Fault Diagnosis with Warning Messages
Front Panel Warning Messages
Not Installed
Pract WRN XXX.X MV
Fault Diagnosis using Diagnostic Mode
Summary of Diagnostic Modes
Diag Mode Description
Signal I/O Diagnostic Diagnostic Mode Signal I/O
Signal Control Description
Stflowalarm YES
Sttempalarm YES
Stpowerok YES
Convheater YES
Pmtsignal
Stsystemok YES
Sthighrange YES
Samplepres
Electric Test
Optic Test
Ozone Gen Power
Analog Out Step Test
DAC Calibration
3.7 RS-232 Port Test
Tpcenable
4 M200AU Internal Variables
Name Units Default Value Description Range
Model 200AU Variables
Test Channel Analog Output
Test Channel Readings
Test Channel Minimum Maximum Description
Block Temp
IZS Temp
Conv Temp
Chassis
Factory Calibration Procedure
Page
Span Calibration Voltage
Performance Problems
AC Power Check
Flow Check
No Response to Sample Gas
Negative Output
Excessive Noise
Unstable Span
Unstable Zero
Inability to Span
Inability to Zero
Non-Linear Response
Subsystem Troubleshooting and Adjustments
Slow Response
Analog Output Doesnt Agree with Display Concentration
Computer, Display, Keyboard
Front Panel Display
Single Board Computer
CPU Board Jumper Settings
Front Panel Keyboard
Physical Wiring
2 RS-232 Communications
2.1 RS-232 Connection
RS-232 Protocol Baud rate, Data bits, Parity
2.2 RS-232 Diagnostic Procedures
RS-232 PIN Assignments
Voltage/Frequency V/F Board
Page
3.1 ADC/DAC Calibration Procedure
Motherboard Jumper Settings
Board Switch Settings
Motherboard Jumpers
V/F Board Switch Settings
Output or non-isolated current loop
Output or isolated current loop
Output
Page
V/F Board Settings
Temperature Amplifier Section
Status/Temp Board
Changing Output Voltage Ranges
Thermistor Temperature Amplifier Adjustments
Molybdenum Converter Thermocouple Amplifier Adjustments
Display Brownout
Status Output Lines, External Contact Closures
4.4 4-20 mA Current Output
Power Supply Module Subassemblies
Module Description
Power Supply Module Layout
Electrical Block Diagram
PSM Diagnostic Procedures
10 Power Supply Module LED Operation
Function Description
Ozone Generator
11 Ozone Generator Control Conditions
PermaPure Drier
Ozone Generator Subsystem
Flow/Pressure Sensor
Page
Flow/Pressure Sensor
NOx Sensor Module
10 NOx Sensor Module
NOx Sensor Module
8.1 PMT
Reaction Cell Temp
Preamp Board
11 PMT Cooler Subsystem
PMT Cooler
High Voltage P.S
12 High Voltage Power Supply
9 Z/S Valves
Sample Pump Diagnostic Procedures
Pneumatic System
Leak Check
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10 M200AU Spare Parts List
Teledyne API M200AU Spare Parts List
10-1
10-2
Teledyne API Model 200AU Expendable Kit
10-3
023180000 M200AU Expendables Kit Includes Qty
10-4
Appendix a Electrical Schematics
Table A-1 Electrical Schematics
Name
Table A-1 Electrical Schematics