Manuals / Toshiba / Household Appliance / Air Conditioner

Toshiba RAV-SM800UT-E, RAV-SM800AT-E, RAV-SM560UT-E, RAV-SM560AT-E, RAV-SM560BT-E Outdoor Unit

Models: RAV-SM800BT-E RAV-SM560BT-E RAV-SM560AT-E RAV-SM560UT-E RAV-SM800UT-E RAV-SM800AT-E

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16-2. Outdoor Unit

16-2. Outdoor Unit

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RAV-SM560AT-E

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	11	INVERTER
	11	25
		25
30	13,14	17
	13,14	2	29
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	10
	9	18
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	26	22	6

27	23,
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12	15
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5	19
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	Location	Part	Description
	No.	Part	Description
	No.

	1	43105037	Cabinet, Front, PCM
	2	43100239	Cabinet, Back, PCM
	3	43042468	Base, Ass’y
	4	43005508	Cabinet, UP, PCM
	5	43119460	Guard, Fan, PP
	6	43119448	Cover, Packed, Valve
	7	43062230	Cover, Wiring, Ass’y
	8	43047667	Nut, Flange
	9	43020329	Fan, Propeller, PJ421
	10	4302C033	Motor, Fan, ICF-140-43-1
	11	4314G128	Condenser, Ass’y
	12	43041609	Compressor, DA130A1F-23F
	13	43050407	Thermostat, Bimetal
	14	43063317	Holder, Thermostat
	15	43097206	Bolt, Compressor, M6
	16	43049749	Rubber, Cushion
	17	43046363	Valve, 4-WAY, VT7101D

	Location	Part	Description
	No.	Part	Description
	No.

	18	43146617	Solenoid, Coil, LB64045
	19	43046385	Valve, Pulse, Modulating,
			SKV-18D26
	20	43046394	Coil, PMV, DKV-
			MOZS744BO
	21	43046392	Valve, Packed, 6.35, AO
	22	43147195	Bonnet, 1/2 IN
	23	43046393	Valve, Packed, 12.7, HKU-
			R410A-H4
	24	43147196	Bonnet, 1/4 IN, 6.4 CU
	25	43055521	Reactor, CH-57
	26	43063321	Holder, Sensor, 4-8, 9.52
	27	43063322	Holder, Sensor, 6-11.4, 12.7
	28	43063325	Holder, Sensor, 6-6.35, 8
	29	43063332	Holder, Sensor
	30	43089160	Cap, Waterproof
	31	43032441	Nipple, Drain

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Image 175

Toshiba RAV-SM800UT-E, RAV-SM800AT-E, RAV-SM560UT-E, RAV-SM560AT-E, RAV-SM560BT-E, RAV-SM800BT-E service manual Outdoor Unit

Contents

SERVICE MANUAL SPLIT TYPE FILE NO. A02-014 Revised 3/June/2004R410A CONTENTS 1-1.Indoor Unit 1. SPECIFICATIONS– 3 – – 4 – – 5 – 1-1-2.Concealed Duct Type– 6 – – 7 – 1-1-3. High-WallType– 8 – – 9 – 1-1-4.Flexible Type– 10 – RAV-SM800AT-E 1-2.Outdoor Unit– 11 – RAV-SM560AT-E2-1.Static Pressure Characteristics of Each Model 2. AIR DUCTING WORK– 12 – SM560 3. CONSTRUCTION VIEWS EXTERNAL VIEWS3-1.Indoor Unit – 13 –Concealed Duct Type – 14 –RAV-SM560BT-E RAV-SM800BT-E High-WallType RAV-SM560KRT-E/RAV-SM800KRT-E Under Ceiling/Console Type – 17 –RAV-SM560XT-E/RAV-SM800XT-E – 18 – 3-2.Outdoor UnitRAV-SM560AT-E RAV-SM800AT-E – 19 –– 20 – 4. SYSTEMATIC REFRIGERATING CYCLE DIAGRAMIndoor unit Outdoor unitIndoor Unit/Outdoor Unit Indoor unitOutdoor unit – 21 –Indoor Unit 5. WIRING DIAGRAMMCC-1402 Control P.C. Board forConcealed Duct Type RAV-SM560BT-E/RAV-SM800BT-E – 23 –AI-NET MCC-1370AControl P.C. Board for Indoor UnitColor Identification SIMPLE CHECK POINTS FOR DIAGNOSING FAULTS– 25 – RAV-SM560XT-E/RAV-SM800XT-E– 26 – 5-2.Outdoor UnitMCC-1359 – 27 –RAV-SM800AT-E P.C. BOARDConcealed Duct Type RAV-SM560BT-E/RAV-SM800BT-E 6. SPECIFICATIONS OF ELECTRICAL PARTS6-1.Indoor Unit – 28 –RAV-SM560AT-E 6-3.Accessory Separate Sold Parts6-2.Outdoor Unit – 29 –7-2-1.Piping Materials and Joints Used 7. REFRIGERANT R410A7-1.Safety During Installation/Servicing 7-2.Refrigerant Piping Installation– 31 – 7-2-2.Processing of Piping Materials– 32 – – 33 – 7-3.Tools – 35 – 7-4.Recharging of Refrigerant– 36 – 7-5.Brazing of Pipes7-5-1.Materials for Brazing 7-5-2.Flux– 37 – 7-5-3.BrazingNever use gas other than Nitrogen gas 8-1.Indoor Control Circuit 8. CONTROL BLOCK DIAGRAM– 38 – Item Control SpecificationsOutline of specifications – 39 –Item Outline of specifications– 40 – <COOL>Item Outline of specifications– 41 – <HEAT>Remarks Outline of specifications– 42 – ItemRemarks Outline of specifications– 43 – ItemOption for 4-wayair discharge cassette type only <In case of wireless remote controller>Outline of specifications – 44 –Remarks Outline of specifications– 45 – Item– 46 – 8-3.Indoor Print Circuit Board<MCC-1402> RAV-SM560BT-E/RAV – 47 –<MCC-1403> SM800BT-EIndoor unit 9-1.Microcomputer System Block Diagram9-1-1.Connection of Main Remote Controller Main Sub master remote controllerIndoor unit Outline of specifications 9-1-3.Control SpecificationsRemarks <HEAT> Outline of specifications– 51 – COOLItem Outline of specificationsRemarks Outline of specifications– 53 – ItemRemarks Outline of specifications– 54 – ItemRemarks Outline of specifications– 55 – Item<Main P.C. board MCC-1370A> 9-2.Indoor Control Circuit9-2-1.Print Circuit Board – 56 –1.Pulse Modulating Valve PMV control 2. Discharge temperature release controlREQUIREMENT – 57 –Function ConnectorSpecifications – 58 –MCC-1398 RAV-SM560AT-E 9-3.Outdoor Controls– 59 – 9-3-1.Print Circuit BoardMCC-813 RAV-SM800AT-E – 60 –Allocautions of fan tap revolutions rpm 9-3-2.Outline of Main Controls– 61 – 1. Outdoor fan control Object: SM80In cooling operation – 62 –2.Outdoor fan control Object: SM560 Allocations of fan tap revolutions7.Current release value shift control NOTIFICATION– 63 – 6.Over-currentpreventive control8. Defrost control – 64 –Start of heating operation – 65 – 10. TROUBLESHOOTING<Wired remote controller type> 1. Before troubleshooting2.Troubleshooting procedure 1. Before troubleshooting– 66 – Timer Error mode detected by indoor unitWireless sensor Wired remoteTimer Error mode detected by outdoor unitWireless sensor Wired remote– 69 – Type A – 70 –<SW800: LED display in bit 1, bit 2, bit 3 OFF> <<Check code>>E09 error/*99 error E01 error/*99 error– 71 – – 72 – E04 error/04 errorL09 error/46 error E10 error/CF errorE18 error/97 error *99 error E08, L03, L07, L08 error/ *96 error 99 error– 74 – L20 error/98 errorL30 error/B6 error b7 error Central controllerF10 error 0C error P10 error/Ob error– 75 – P12 error/11 error CN301 CN300 P22 error/1A error RAV-SM800AT-E– 77 – F02 error/0d error P19 error/08 error– 78 – P26 error/14 error F01 error/0F error– 79 – H03 error/17 error P29 error/16 error– 80 – – 81 – F06 error/18 errorF04 error/19 error F08 error/1b errorH02 error/1d error L29 error/1C error– 82 – H01 error/1F error P03 error/1E error– 83 – – 84 – P04 error/21 error97 error Central controller – 86 – E03 error Master indoor unitF29 error / 12 error P31 error Sub indoor unitCaracteristics-3 – 87 –TA sensor Caracteristics-1CASE 11. REPLACEMENT OF SERVICE INDOOR P.C. BOARD<REPLACEMENT PROCEDURE> CASEMinimum requirements for item code r1 Readout of the setup data from EEPROMr2 Replacement of service P.C. board – 89 –r3 Writing of the setup contents to EEPROM 4 6– 90 – Type Item code – 91 –Indoor unit capacity Item code – 92 – 12. SETUP AT LOCAL SITE AND OTHERS<Wired remote controller> Adjust corner cap5 Push SET button. OK if display goes on 1 2 3 4 5 6 END12-1-2.Setup to Select Function – 93 –Item No. DN table Selection of function – 94 –– 95 – Setup method<Wired remote controller> <Wireless remote controller>nCall of sensor temperature display 1 2 3<Contents> <Procedure>– 97 – <Contents>Procedure nCalling of error history12-2.Network Adapter 12-2-2.Microcomputer Block Diagram12-2-3.Network Address Setup Switch SW01 12-2-4.LED Display Specification<Network cable connection> 12-2-5.Communication Cable Specifications12-2-6.Cable Connection – 99 –12-3.How to Set an Address Number Table 2 Network address No. setup table SW01 Requirement in Service– 101 – Item ContentsContents – 102 –– 103 – 13. ADDRESS SETUP13-1.Address Setup <Address setup procedure>13-2.Address Setup & Group Control 1 2 3 4 5 6 7 8 9 10 11 END 3, 6,4, 7, 2, 5,<Procedure> 1 2 END1 2 3 END <Procedure>Table A – 107 –2.Troubleshooting procedure 14. TROUBLESHOOTING <WALL TYPE><Wired remote controller type> 1.Before troubleshootingaOutline of Judgment <Wireless remote controller type>1. Before troubleshooting – 109 –Trouble 2.Troubleshooting procedureConfirmation of check code by service mode – 110 –– 111 – <How to select remote control operation mode><Cautions when doing service> cSelf-diagnosiswith remote controllerPage RBC-AM1E RBC-AS1E RESET switchCHECK switch LCD display “STANDBY” is presentDisplay on CHECK monitor CHECK UNITFILTER <7 segment display>LCD display STANDBY is present 14-2-2.Remote controller with timer RBC-AM1ECHECK switch RESET switchindoor/outdoor is defective Example Room temp.sensor of No.1 is defectiveExample There is no check data1.Operation for CHECK display CHECK switchRESET switch 11714-3.Check Code Table Error mode detected by indoor unit118 Error mode detected by indoor unit Error mode detected by indoor unit– 119 – – 120 – Error mode detected by outdoor unit121 14-4.Troubleshooting for Each Check Code1A error CN301 CN300– 122 – 04 error0C error 08 error– 123 – 0F error 0d error124 – 125 – 99 error– 126 – 11 error12 error 11 error– 127 – 16 error 14 error– 128 – 129 18 error19 error 1C error * Except RAV-SM560AT-E– 130 – 1d error1E error 1F error– 131 – 21 error LCD flash– 132 – 14-5.Simple Check Method for Main Parts30Caracteristics-2 Caracteristics-1 – 133 –TA sensor TC, TCJ sensorCaracteristics-5 134TH sensor RAV-SM560UT-E, SM800UT-E 15. DETACHMENTSProcedure – 135 –2. Attachment Procedure– 136 – 1. Detachment2.Attachment Procedure137 1. Detachment2. Attachment Procedure138 VFan motor 1. Detachment2.Attachment Procedure– 139 – WDrain pan 1. Detachment3. Attachment Procedure– 140 – 1. DetachmentNo. Part name Procedure– 141 – 2.Attachment1. Cutting of Capillary Tube – 142 –RAV-SM560UT-E Cutting1. Cutting of Capillary Tube – 143 –RAV-SM800UT-E CuttingRAV-SM560BT-E, SM800BT-E 15-3.Replacement of Main Parts Built-intypeProcedure 144AID-P710BH,P800BH, P1120BH – 145 –Item – 146 – ProcedureProcedure Electric cable Remote controller cablePart name Procedure– 147 – <Attachment of front panel>Part name Procedure‚ ƒ „ – 148 –– 149 – ProcedureCaution at reassembly Caution at reassembly3 Mount P.C. board according to Mounting Replacement Procedure– 150 – ComponentsMounting In case of AIK-PXXXHseries– 151 – – 152 – <Parts layout of service P.C. board>1. Detachment Procedure– 153 – RAV-SM560AT-E3. Attachment Procedure– 154 – Detachment1. Detachment ProcedureREQUIREMENT 155NOTES Procedure– 156 – RemarksRemarks Procedure– 157 – Part nameRemarks Procedure– 158 – No. Part name1. Detachment Procedure– 159 – 2. Attachment1. Detachment Procedure– 160 – RAV-SM800AT-EPart name Procedure– 161 – 2. AttachmentPart name Procedure162 REQUIREMENTRemarks Procedure– 163 – No. Part nameRemarks Procedure– 164 – Part nameRemarks Procedure– 165 – No. Part namePart name Procedure– 166 – 2. Attachment2. Attachment Procedure167 Detachment16-1.Indoor Unit 16. EXPLODED VIEWS AND PARTS LISTPart – 169 –Description Description – 170 –Concealed Duct Type RAV-SM560BT-E/RAV-SM800BT-E PartPart – 171 –Description Description – 172 –RBC-U21PGW- E PartHigh-WallType RAV-SM560KRT-E/RAV-SM800KRT-E – 173 –Description – 174 –RAV-SM560KRT-E/RAV-SM800KRT-E Part16-2.Outdoor Unit Part 702 TE Sensor TS Sensor TO Sensor TD Sensor 701705 703 704 – 176 –Revised 3/June/2004 INVERTER COVER 708,709 Description 179RAV-SM560XT-E/RAV-SM800XT-E PartPart – 180 –Description