Manuals / Toshiba / Household Appliance / Air Conditioner

Toshiba RAV-SM560AT-E, RAV-SM800AT-E, RAV-SM800UT-E, RAV-SM560UT-E, RAV-SM560BT-E, RAV-SM800BT-E 33

Models: RAV-SM800BT-E RAV-SM560BT-E RAV-SM560AT-E RAV-SM560UT-E RAV-SM800UT-E RAV-SM800AT-E

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Table 7-2-6 Flare and flare nut dimensions for R22

Nominal	Outer diameter				Thickness													Dimension (mm)													Flare nut width
Nominal	Outer diameter				Thickness																										Flare nut width
diameter	(mm)						(mm)										A	B	C							D					(mm)
																	A	B	C							D

1/4	6.35			0.8												9.0		9.2	6.5							13					17

3/8	9.52			0.8												13.0		13.5	9.7							20					22

1/2	12.70			0.8												16.2		16.0	12.9							20					24

5/8	15.88			1.0												19.4		19.0	16.0							23					27

3/4	19.05			1.0												23.3		24.0	19.2							34					36

				46
				to
	45



								B			A												C				D
								B			A												C				D

43	to
	to
	45

Fig. 7-2-2 Relations between flare nut and flare seal surface

(2)Flare Connecting Procedures and Precautions

a)Make sure that the flare and union portions do not have any scar or dust, etc.

b)Correctly align the processed flare surface with the union axis.

c)Tighten the flare with designated torque by means of a torque wrench. The tightening torque for R410A is the same as that for conventional R22. Incidentally, when the torque is weak, the gas leakage may occur.

When it is strong, the flare nut may crack and may be made non-removable. When choosing the tightening torque, comply with values designated by manufacturers. Table 7-2-7 shows reference values.

NOTE:

When applying oil to the flare surface, be sure to use oil designated by the manufacturer. If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.

Table 7-2-7 Tightening torque of flare for R410A [Reference values]

	Nominal	Outer diameter	Tightening torque	Tightening torque of torque
	Nominal	Outer diameter	Tightening torque	wrenches available on the market
	diameter	(mm)	N•m (kgf•cm)	wrenches available on the market
	diameter	(mm)	N•m (kgf•cm)	N•m (kgf•cm)
				N•m (kgf•cm)

	1/4	6.35	14 to 18 (140 to 180)	16 (160), 18 (180)

	3/8	9.52	33 to 42 (330 to 420)	42 (420)

	1/2	12.70	50 to 62 (500 to 620)	55 (550)

	5/8	15.88	63 to 77 (630 to 770)	65 (650)

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Image 33

Toshiba RAV-SM560AT-E, RAV-SM800AT-E, RAV-SM800UT-E, RAV-SM560UT-E, RAV-SM560BT-E, RAV-SM800BT-E service manual 33

Contents

FILE NO. A02-014 Revised 3/June/2004 SERVICE MANUAL SPLIT TYPER410A CONTENTS 1. SPECIFICATIONS 1-1.Indoor Unit– 3 – – 4 – – 5 – 1-1-2.Concealed Duct Type– 6 – – 7 – 1-1-3. High-WallType– 8 – – 9 – 1-1-4.Flexible Type– 10 – – 11 – 1-2.Outdoor UnitRAV-SM560AT-E RAV-SM800AT-E2. AIR DUCTING WORK 2-1.Static Pressure Characteristics of Each Model– 12 – 3-1.Indoor Unit 3. CONSTRUCTION VIEWS EXTERNAL VIEWS– 13 – SM560– 14 – Concealed Duct TypeRAV-SM560BT-E RAV-SM800BT-E High-WallType RAV-SM560KRT-E/RAV-SM800KRT-E – 17 – Under Ceiling/Console TypeRAV-SM560XT-E/RAV-SM800XT-E 3-2.Outdoor Unit – 18 –RAV-SM560AT-E RAV-SM800AT-E – 19 –Indoor unit 4. SYSTEMATIC REFRIGERATING CYCLE DIAGRAMOutdoor unit – 20 –Outdoor unit Indoor unit– 21 – Indoor Unit/Outdoor UnitMCC-1402 5. WIRING DIAGRAMControl P.C. Board for Indoor UnitConcealed Duct Type RAV-SM560BT-E/RAV-SM800BT-E – 23 –Control P.C. Board for MCC-1370AIndoor Unit AI-NET– 25 – SIMPLE CHECK POINTS FOR DIAGNOSING FAULTSRAV-SM560XT-E/RAV-SM800XT-E Color Identification– 26 – 5-2.Outdoor UnitRAV-SM800AT-E – 27 –P.C. BOARD MCC-13596-1.Indoor Unit 6. SPECIFICATIONS OF ELECTRICAL PARTS– 28 – Concealed Duct Type RAV-SM560BT-E/RAV-SM800BT-E6-2.Outdoor Unit 6-3.Accessory Separate Sold Parts– 29 – RAV-SM560AT-E7-1.Safety During Installation/Servicing 7. REFRIGERANT R410A7-2.Refrigerant Piping Installation 7-2-1.Piping Materials and Joints Used– 31 – 7-2-2.Processing of Piping Materials– 32 – – 33 – 7-3.Tools – 35 – 7-4.Recharging of Refrigerant7-5-1.Materials for Brazing 7-5.Brazing of Pipes7-5-2.Flux – 36 –7-5-3.Brazing – 37 –Never use gas other than Nitrogen gas 8. CONTROL BLOCK DIAGRAM 8-1.Indoor Control Circuit– 38 – Outline of specifications Control Specifications– 39 – Item– 40 – Outline of specifications<COOL> Item– 41 – Outline of specifications<HEAT> Item– 42 – Outline of specificationsItem Remarks– 43 – Outline of specificationsItem RemarksOutline of specifications <In case of wireless remote controller>– 44 – Option for 4-wayair discharge cassette type only– 45 – Outline of specificationsItem Remarks8-3.Indoor Print Circuit Board – 46 –<MCC-1402> <MCC-1403> – 47 –SM800BT-E RAV-SM560BT-E/RAV9-1-1.Connection of Main Remote Controller 9-1.Microcomputer System Block DiagramMain Sub master remote controller Indoor unitIndoor unit 9-1-3.Control Specifications Outline of specificationsRemarks – 51 – Outline of specificationsCOOL <HEAT>Item Outline of specifications– 53 – Outline of specificationsItem Remarks– 54 – Outline of specificationsItem Remarks– 55 – Outline of specificationsItem Remarks9-2-1.Print Circuit Board 9-2.Indoor Control Circuit– 56 – <Main P.C. board MCC-1370A>REQUIREMENT 2. Discharge temperature release control– 57 – 1.Pulse Modulating Valve PMV controlSpecifications Connector– 58 – Function– 59 – 9-3.Outdoor Controls9-3-1.Print Circuit Board MCC-1398 RAV-SM560AT-EMCC-813 RAV-SM800AT-E – 60 –– 61 – 9-3-2.Outline of Main Controls1. Outdoor fan control Object: SM80 Allocautions of fan tap revolutions rpm2.Outdoor fan control Object: SM560 – 62 –Allocations of fan tap revolutions In cooling operation– 63 – NOTIFICATION6.Over-currentpreventive control 7.Current release value shift control– 64 – 8. Defrost controlStart of heating operation <Wired remote controller type> 10. TROUBLESHOOTING1. Before troubleshooting – 65 –1. Before troubleshooting 2.Troubleshooting procedure– 66 – Wireless sensor Error mode detected by indoor unitWired remote TimerWireless sensor Error mode detected by outdoor unitWired remote Timer– 69 – <SW800: LED display in bit 1, bit 2, bit 3 OFF> – 70 –<<Check code>> Type AE01 error/*99 error E09 error/*99 error– 71 – – 72 – E04 error/04 errorE18 error/97 error *99 error E10 error/CF errorE08, L03, L07, L08 error/ *96 error 99 error L09 error/46 errorL30 error/B6 error L20 error/98 errorb7 error Central controller – 74 –P10 error/Ob error F10 error 0C error– 75 – P12 error/11 error P22 error/1A error RAV-SM800AT-E CN301 CN300– 77 – P19 error/08 error F02 error/0d error– 78 – F01 error/0F error P26 error/14 error– 79 – P29 error/16 error H03 error/17 error– 80 – F04 error/19 error F06 error/18 errorF08 error/1b error – 81 –L29 error/1C error H02 error/1d error– 82 – P03 error/1E error H01 error/1F error– 83 – – 84 – P04 error/21 error97 error Central controller F29 error / 12 error E03 error Master indoor unitP31 error Sub indoor unit – 86 –TA sensor – 87 –Caracteristics-1 Caracteristics-3<REPLACEMENT PROCEDURE> 11. REPLACEMENT OF SERVICE INDOOR P.C. BOARDCASE CASEr2 Replacement of service P.C. board r1 Readout of the setup data from EEPROM– 89 – Minimum requirements for item code4 6 r3 Writing of the setup contents to EEPROM– 90 – – 91 – Type Item codeIndoor unit capacity Item code <Wired remote controller> 12. SETUP AT LOCAL SITE AND OTHERSAdjust corner cap – 92 –12-1-2.Setup to Select Function 1 2 3 4 5 6 END– 93 – 5 Push SET button. OK if display goes onItem No. DN table Selection of function – 94 –<Wired remote controller> Setup method<Wireless remote controller> – 95 –<Contents> 1 2 3<Procedure> nCall of sensor temperature displayProcedure <Contents>nCalling of error history – 97 –12-2-3.Network Address Setup Switch SW01 12-2-2.Microcomputer Block Diagram12-2-4.LED Display Specification 12-2.Network Adapter12-2-6.Cable Connection 12-2-5.Communication Cable Specifications– 99 – <Network cable connection>12-3.How to Set an Address Number Requirement in Service Table 2 Network address No. setup table SW01– 101 – Contents Contents– 102 – Item13-1.Address Setup 13. ADDRESS SETUP<Address setup procedure> – 103 –13-2.Address Setup & Group Control 4, 7, 3, 6,2, 5, 1 2 3 4 5 6 7 8 9 10 11 END1 2 3 END 1 2 END<Procedure> <Procedure>Table A – 107 –<Wired remote controller type> 14. TROUBLESHOOTING <WALL TYPE>1.Before troubleshooting 2.Troubleshooting procedure1. Before troubleshooting <Wireless remote controller type>– 109 – aOutline of JudgmentConfirmation of check code by service mode 2.Troubleshooting procedure– 110 – Trouble<Cautions when doing service> <How to select remote control operation mode>cSelf-diagnosiswith remote controller – 111 –Page CHECK switch RESET switchLCD display “STANDBY” is present RBC-AM1E RBC-AS1EFILTER CHECK UNIT<7 segment display> Display on CHECK monitorCHECK switch 14-2-2.Remote controller with timer RBC-AM1ERESET switch LCD display STANDBY is presentExample There is no check Example Room temp.sensor of No.1 is defectivedata indoor/outdoor is defectiveRESET switch CHECK switch117 1.Operation for CHECK displayError mode detected by indoor unit 14-3.Check Code Table118 Error mode detected by indoor unit Error mode detected by indoor unit– 119 – – 120 – Error mode detected by outdoor unit1A error 14-4.Troubleshooting for Each Check CodeCN301 CN300 121– 122 – 04 error08 error 0C error– 123 – 0d error 0F error124 – 125 – 99 error– 126 – 11 error11 error 12 error– 127 – 14 error 16 error– 128 – 19 error 18 error1C error * Except RAV-SM560AT-E 1291E error 1d error1F error – 130 –– 131 – 21 error LCD flash– 132 – 14-5.Simple Check Method for Main PartsTA sensor – 133 –TC, TCJ sensor 30Caracteristics-2 Caracteristics-1134 Caracteristics-5TH sensor Procedure 15. DETACHMENTS– 135 – RAV-SM560UT-E, SM800UT-E– 136 – Procedure1. Detachment 2. Attachment137 Procedure1. Detachment 2.Attachment138 ProcedureVFan motor 1. Detachment 2. Attachment– 139 – ProcedureWDrain pan 1. Detachment 2.Attachment– 140 – Procedure1. Detachment 3. Attachment– 141 – Procedure2.Attachment No. Part nameRAV-SM560UT-E – 142 –Cutting 1. Cutting of Capillary TubeRAV-SM800UT-E – 143 –Cutting 1. Cutting of Capillary TubeProcedure 15-3.Replacement of Main Parts Built-intype144 RAV-SM560BT-E, SM800BT-E– 145 – AID-P710BH,P800BH, P1120BHItem Procedure ProcedureElectric cable Remote controller cable – 146 –– 147 – Procedure<Attachment of front panel> Part name‚ ƒ „ Procedure– 148 – Part nameCaution at reassembly ProcedureCaution at reassembly – 149 –– 150 – Replacement ProcedureComponents 3 Mount P.C. board according to MountingIn case of AIK-PXXXHseries Mounting– 151 – – 152 – <Parts layout of service P.C. board>– 153 – ProcedureRAV-SM560AT-E 1. Detachment– 154 – ProcedureDetachment 3. AttachmentREQUIREMENT Procedure155 1. Detachment– 156 – ProcedureRemarks NOTES– 157 – ProcedurePart name Remarks– 158 – ProcedureNo. Part name Remarks– 159 – Procedure2. Attachment 1. Detachment– 160 – ProcedureRAV-SM800AT-E 1. Detachment– 161 – Procedure2. Attachment Part name162 ProcedureREQUIREMENT Part name– 163 – ProcedureNo. Part name Remarks– 164 – ProcedurePart name Remarks– 165 – ProcedureNo. Part name Remarks– 166 – Procedure2. Attachment Part name167 ProcedureDetachment 2. Attachment16-1.Indoor Unit 16. EXPLODED VIEWS AND PARTS LIST– 169 – PartDescription Concealed Duct Type RAV-SM560BT-E/RAV-SM800BT-E – 170 –Part Description– 171 – PartDescription RBC-U21PGW- E – 172 –Part DescriptionHigh-WallType RAV-SM560KRT-E/RAV-SM800KRT-E – 173 –RAV-SM560KRT-E/RAV-SM800KRT-E – 174 –Part Description16-2.Outdoor Unit 705 703 704 702 TE Sensor TS Sensor TO Sensor TD Sensor 701– 176 – PartRevised 3/June/2004 INVERTER COVER 708,709 RAV-SM560XT-E/RAV-SM800XT-E 179Part Description– 180 – PartDescription