Manuals / Toshiba / Household Appliance / Air Conditioner

Toshiba RAV-SM800BT-E Outdoor Unit, Accessory Separate Sold Parts, 29, RAV-SM560AT-E

Models: RAV-SM800BT-E RAV-SM560BT-E RAV-SM560AT-E RAV-SM560UT-E RAV-SM800UT-E RAV-SM800AT-E

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6-2. Outdoor Unit

RAV-SM560AT-E

No.	Parts name	Type		Specifications

1	Fan motor	ICF-140-43-1	Output (Rated) 40 W

2	Compressor	DA130A1F-23F	3 phase, 4P, 1100 W

3	Reactor	CH-57	1=10 mH, 16A

4	Outdoor temp. sensor (To-sensor)	—	10 kΩ	at 25°C

5	Heat exchanger sensor (Te-sensor)	—	10 kΩ	at 25°C

6	Suction temp. sensor (Ts-sensor)	—	10 kΩ	at 25°C

7	Discharge temp. sensor (Td-sensor)	—	50 kΩ	at 25°C

8	Fuse (Switching power (Protect))		T3.15 A, AC 250 V

9	Fuse (Inverter, input (Current protect)		25 A, AC 250 V

10	4-way valve solenoid coil	STF-0108G

11	Compressor thermo. (Protection)	US-622	ON : 90 ± 5°C, OFF : 125 ± 4°C

RAV-SM800AT-E

No.	Parts name	Type			Specifications

1	Fan motor	ICF-140-63-1	Output (Rated) 63 W, 220–240 V

2	Compressor	DA220A2F-20L	3 phase, 4P, 1600 W

3	Reactor	CH-47	mH,		A

4	Outdoor temp. sensor (To-sensor)	—	10 kΩ	at 25°C

5	Heat exchanger sensor (Te-sensor)	—	10 kΩ	at 25°C

6	Suction temp. sensor (Ts-sensor)	—	10 kΩ	at 25°C

7	Discharge temp. sensor (Td-sensor)	—	50 kΩ	at 25°C

8	Fuse (Switching power (Protect))		T3.15 A, AC 250 V

9	Fuse (Inverter, input (Current protect))		25 A, AC 250 V

10	4-way valve solenoid coil	DKV-M0ZS743B0

11	Compressor thermo. (Protection)		ON : 90 ± 5°C, OFF : 125 ± 4°C

6-3. Accessory Separate Sold Parts

RBC-U21PG (W) E (Ceiling panel)

No.	Parts name	Type	Specifications

1	Motor-louver	MP24GA	DC 12 V

2

TCB-DP11E (Drain up pump)

No.	Parts name	Type	Specifications

1	Pump-drain	PJD-05230TF-1	AC 220–240 V

2

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Toshiba RAV-SM800BT-E, RAV-SM800UT-E Outdoor Unit, Accessory Separate Sold Parts, 29, RAV-SM560AT-E, RAV-SM800AT-E

Contents

R410A FILE NO. A02-014 Revised 3/June/2004SERVICE MANUAL SPLIT TYPE CONTENTS – 3 – 1. SPECIFICATIONS1-1.Indoor Unit – 4 – – 5 – 1-1-2.Concealed Duct Type– 6 – – 7 – 1-1-3. High-WallType– 8 – – 9 – 1-1-4.Flexible Type– 10 – – 11 – 1-2.Outdoor UnitRAV-SM560AT-E RAV-SM800AT-E– 12 – 2. AIR DUCTING WORK2-1.Static Pressure Characteristics of Each Model 3-1.Indoor Unit 3. CONSTRUCTION VIEWS EXTERNAL VIEWS– 13 – SM560RAV-SM560BT-E – 14 –Concealed Duct Type RAV-SM800BT-E High-WallType RAV-SM560KRT-E/RAV-SM800KRT-E RAV-SM560XT-E/RAV-SM800XT-E – 17 –Under Ceiling/Console Type RAV-SM560AT-E 3-2.Outdoor Unit– 18 – RAV-SM800AT-E – 19 –Indoor unit 4. SYSTEMATIC REFRIGERATING CYCLE DIAGRAMOutdoor unit – 20 –Outdoor unit Indoor unit– 21 – Indoor Unit/Outdoor UnitMCC-1402 5. WIRING DIAGRAMControl P.C. Board for Indoor UnitConcealed Duct Type RAV-SM560BT-E/RAV-SM800BT-E – 23 –Control P.C. Board for MCC-1370AIndoor Unit AI-NET– 25 – SIMPLE CHECK POINTS FOR DIAGNOSING FAULTSRAV-SM560XT-E/RAV-SM800XT-E Color Identification– 26 – 5-2.Outdoor UnitRAV-SM800AT-E – 27 –P.C. BOARD MCC-13596-1.Indoor Unit 6. SPECIFICATIONS OF ELECTRICAL PARTS– 28 – Concealed Duct Type RAV-SM560BT-E/RAV-SM800BT-E6-2.Outdoor Unit 6-3.Accessory Separate Sold Parts– 29 – RAV-SM560AT-E7-1.Safety During Installation/Servicing 7. REFRIGERANT R410A7-2.Refrigerant Piping Installation 7-2-1.Piping Materials and Joints Used– 31 – 7-2-2.Processing of Piping Materials– 32 – – 33 – 7-3.Tools – 35 – 7-4.Recharging of Refrigerant7-5-1.Materials for Brazing 7-5.Brazing of Pipes7-5-2.Flux – 36 –Never use gas other than Nitrogen gas 7-5-3.Brazing– 37 – – 38 – 8. CONTROL BLOCK DIAGRAM8-1.Indoor Control Circuit Outline of specifications Control Specifications– 39 – Item– 40 – Outline of specifications<COOL> Item– 41 – Outline of specifications<HEAT> Item– 42 – Outline of specificationsItem Remarks– 43 – Outline of specificationsItem RemarksOutline of specifications <In case of wireless remote controller>– 44 – Option for 4-wayair discharge cassette type only– 45 – Outline of specificationsItem Remarks<MCC-1402> 8-3.Indoor Print Circuit Board– 46 – <MCC-1403> – 47 –SM800BT-E RAV-SM560BT-E/RAV9-1-1.Connection of Main Remote Controller 9-1.Microcomputer System Block DiagramMain Sub master remote controller Indoor unitIndoor unit Remarks 9-1-3.Control SpecificationsOutline of specifications – 51 – Outline of specificationsCOOL <HEAT>Item Outline of specifications– 53 – Outline of specificationsItem Remarks– 54 – Outline of specificationsItem Remarks– 55 – Outline of specificationsItem Remarks9-2-1.Print Circuit Board 9-2.Indoor Control Circuit– 56 – <Main P.C. board MCC-1370A>REQUIREMENT 2. Discharge temperature release control– 57 – 1.Pulse Modulating Valve PMV controlSpecifications Connector– 58 – Function– 59 – 9-3.Outdoor Controls9-3-1.Print Circuit Board MCC-1398 RAV-SM560AT-EMCC-813 RAV-SM800AT-E – 60 –– 61 – 9-3-2.Outline of Main Controls1. Outdoor fan control Object: SM80 Allocautions of fan tap revolutions rpm2.Outdoor fan control Object: SM560 – 62 –Allocations of fan tap revolutions In cooling operation– 63 – NOTIFICATION6.Over-currentpreventive control 7.Current release value shift controlStart of heating operation – 64 –8. Defrost control <Wired remote controller type> 10. TROUBLESHOOTING1. Before troubleshooting – 65 –– 66 – 1. Before troubleshooting2.Troubleshooting procedure Wireless sensor Error mode detected by indoor unitWired remote TimerWireless sensor Error mode detected by outdoor unitWired remote Timer– 69 – <SW800: LED display in bit 1, bit 2, bit 3 OFF> – 70 –<<Check code>> Type A– 71 – E01 error/*99 errorE09 error/*99 error – 72 – E04 error/04 errorE18 error/97 error *99 error E10 error/CF errorE08, L03, L07, L08 error/ *96 error 99 error L09 error/46 errorL30 error/B6 error L20 error/98 errorb7 error Central controller – 74 –– 75 – P10 error/Ob errorF10 error 0C error P12 error/11 error – 77 – P22 error/1A error RAV-SM800AT-ECN301 CN300 – 78 – P19 error/08 errorF02 error/0d error – 79 – F01 error/0F errorP26 error/14 error – 80 – P29 error/16 errorH03 error/17 error F04 error/19 error F06 error/18 errorF08 error/1b error – 81 –– 82 – L29 error/1C errorH02 error/1d error – 83 – P03 error/1E errorH01 error/1F error – 84 – P04 error/21 error97 error Central controller F29 error / 12 error E03 error Master indoor unitP31 error Sub indoor unit – 86 –TA sensor – 87 –Caracteristics-1 Caracteristics-3<REPLACEMENT PROCEDURE> 11. REPLACEMENT OF SERVICE INDOOR P.C. BOARDCASE CASEr2 Replacement of service P.C. board r1 Readout of the setup data from EEPROM– 89 – Minimum requirements for item code– 90 – 4 6r3 Writing of the setup contents to EEPROM Indoor unit capacity Item code – 91 –Type Item code <Wired remote controller> 12. SETUP AT LOCAL SITE AND OTHERSAdjust corner cap – 92 –12-1-2.Setup to Select Function 1 2 3 4 5 6 END– 93 – 5 Push SET button. OK if display goes onItem No. DN table Selection of function – 94 –<Wired remote controller> Setup method<Wireless remote controller> – 95 –<Contents> 1 2 3<Procedure> nCall of sensor temperature displayProcedure <Contents>nCalling of error history – 97 –12-2-3.Network Address Setup Switch SW01 12-2-2.Microcomputer Block Diagram12-2-4.LED Display Specification 12-2.Network Adapter12-2-6.Cable Connection 12-2-5.Communication Cable Specifications– 99 – <Network cable connection>12-3.How to Set an Address Number – 101 – Requirement in ServiceTable 2 Network address No. setup table SW01 Contents Contents– 102 – Item13-1.Address Setup 13. ADDRESS SETUP<Address setup procedure> – 103 –13-2.Address Setup & Group Control 4, 7, 3, 6,2, 5, 1 2 3 4 5 6 7 8 9 10 11 END1 2 3 END 1 2 END<Procedure> <Procedure>Table A – 107 –<Wired remote controller type> 14. TROUBLESHOOTING <WALL TYPE>1.Before troubleshooting 2.Troubleshooting procedure1. Before troubleshooting <Wireless remote controller type>– 109 – aOutline of JudgmentConfirmation of check code by service mode 2.Troubleshooting procedure– 110 – Trouble<Cautions when doing service> <How to select remote control operation mode>cSelf-diagnosiswith remote controller – 111 –Page CHECK switch RESET switchLCD display “STANDBY” is present RBC-AM1E RBC-AS1EFILTER CHECK UNIT<7 segment display> Display on CHECK monitorCHECK switch 14-2-2.Remote controller with timer RBC-AM1ERESET switch LCD display STANDBY is presentExample There is no check Example Room temp.sensor of No.1 is defectivedata indoor/outdoor is defectiveRESET switch CHECK switch117 1.Operation for CHECK display118 Error mode detected by indoor unit14-3.Check Code Table – 119 – Error mode detected by indoor unitError mode detected by indoor unit – 120 – Error mode detected by outdoor unit1A error 14-4.Troubleshooting for Each Check CodeCN301 CN300 121– 122 – 04 error– 123 – 08 error0C error 124 0d error0F error – 125 – 99 error– 126 – 11 error– 127 – 11 error12 error – 128 – 14 error16 error 19 error 18 error1C error * Except RAV-SM560AT-E 1291E error 1d error1F error – 130 –– 131 – 21 error LCD flash– 132 – 14-5.Simple Check Method for Main PartsTA sensor – 133 –TC, TCJ sensor 30Caracteristics-2 Caracteristics-1TH sensor 134Caracteristics-5 Procedure 15. DETACHMENTS– 135 – RAV-SM560UT-E, SM800UT-E– 136 – Procedure1. Detachment 2. Attachment137 Procedure1. Detachment 2.Attachment138 ProcedureVFan motor 1. Detachment 2. Attachment– 139 – ProcedureWDrain pan 1. Detachment 2.Attachment– 140 – Procedure1. Detachment 3. Attachment– 141 – Procedure2.Attachment No. Part nameRAV-SM560UT-E – 142 –Cutting 1. Cutting of Capillary TubeRAV-SM800UT-E – 143 –Cutting 1. Cutting of Capillary TubeProcedure 15-3.Replacement of Main Parts Built-intype144 RAV-SM560BT-E, SM800BT-EItem – 145 –AID-P710BH,P800BH, P1120BH Procedure ProcedureElectric cable Remote controller cable – 146 –– 147 – Procedure<Attachment of front panel> Part name‚ ƒ „ Procedure– 148 – Part nameCaution at reassembly ProcedureCaution at reassembly – 149 –– 150 – Replacement ProcedureComponents 3 Mount P.C. board according to Mounting– 151 – In case of AIK-PXXXHseriesMounting – 152 – <Parts layout of service P.C. board>– 153 – ProcedureRAV-SM560AT-E 1. Detachment– 154 – ProcedureDetachment 3. AttachmentREQUIREMENT Procedure155 1. Detachment– 156 – ProcedureRemarks NOTES– 157 – ProcedurePart name Remarks– 158 – ProcedureNo. Part name Remarks– 159 – Procedure2. Attachment 1. Detachment– 160 – ProcedureRAV-SM800AT-E 1. Detachment– 161 – Procedure2. Attachment Part name162 ProcedureREQUIREMENT Part name– 163 – ProcedureNo. Part name Remarks– 164 – ProcedurePart name Remarks– 165 – ProcedureNo. Part name Remarks– 166 – Procedure2. Attachment Part name167 ProcedureDetachment 2. Attachment16-1.Indoor Unit 16. EXPLODED VIEWS AND PARTS LISTDescription – 169 –Part Concealed Duct Type RAV-SM560BT-E/RAV-SM800BT-E – 170 –Part DescriptionDescription – 171 –Part RBC-U21PGW- E – 172 –Part DescriptionHigh-WallType RAV-SM560KRT-E/RAV-SM800KRT-E – 173 –RAV-SM560KRT-E/RAV-SM800KRT-E – 174 –Part Description16-2.Outdoor Unit 705 703 704 702 TE Sensor TS Sensor TO Sensor TD Sensor 701– 176 – PartRevised 3/June/2004 INVERTER COVER 708,709 RAV-SM560XT-E/RAV-SM800XT-E 179Part DescriptionDescription – 180 –Part