Theory of Operation, DC Auxiliary Power Circuit | Tripp Lite SU60KX

2 Theory of Operation (continued)

2.2 DC Auxiliary Power Circuit (continued)

Located at NH-SYS-M board (System MCU and Control Circuit)

RM42	RM43
5VS	RM43
K-ON		KEY_ON
	CM24	(21)
	G1

(a)The input of DC auxiliary power circuit is from positive battery.

(b)MCU detects the “on” key (on LCD board) status through KEY-ON(21)

AUXON	RM22
AUXON	AUX-ON
(64)	RM26
AUXOFF	AUX-OFF
(44)

(c)When AC auxiliary power circuit is activated and battery is present, AUXON (64) is high and DC auxiliary power circuit will be on.

(d)If AUXOFF (44) is high during backup mode, DC auxiliary power will be off.

2.3Auxiliary Power Failure Detection

Located at NH-SYS-P board (Auxiliary Power for System, Detect Circuit for Voltage and Current)

	RP20	DP11
	+12VS
	RP18
	+12VB	QP8
	ZDP5	QP8
	ZDP5
	RP19
	G1	DP12
	RP23
	+12VS
	RP21
	+12VP	QP9
	ZDP6	QP9
	ZDP6
	RP22

AUX-FAIL

QP10

RP24

G1G1

Located at NH-SYS-M board (System MCU and Control Circuit)

5VS

RM34

RM35

AUX-FAIL

	AUXFAIL
CM23	(71)

G1

+12VP is from AC auxiliary power and +12VB is from DC auxiliary power. During AC mode, +12VP and +12VB should both be live. If one or both of them fails, MCU can detect auxiliary power failure through AUXFAIL (71) (low active).

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Tripp Lite SU60KX manual Theory of Operation, DC Auxiliary Power Circuit, Auxiliary Power Failure Detection

Contents

Th Street, Chicago, IL 60609 USA Table of Contents Basic Operation Technical SpeciﬁcationsKX Models SU40K SU60K SU60KTV SU80KTV KTV Models Model Capacity SU80K 80kVA/64kW SU80K Model Features Advanced FeaturesControl Panel Features 3a SU40KX front Front and Rear Panel Features 3b SU40KX rear 3c SU40K front 3d SU40K rear 3e SU80K front 3f SU80K rear Internal Battery Layout Operating PrinciplesSystem Layout Power Module Layout 3a Power Module Block DiagramOpening and Closing the Unit Battery Backup Mode Single UPS Online Normal Mode Single UPSAuto Bypass Mode Single UPS Manual Bypass Mode Single UPS Online Mode Parallel UPS Battery Backup Mode Parallel UPSAuto Bypass Mode Parallel UPS Hot Standby Mode Parallel UPS Manual Bypass Mode Parallel UPS Normal LED Battery LED Bypass LED Fault LED Control Panel and Breaker DiagramsPreliminary Checklist Single UPS Standard Start-Up Procedure Single UPS Battery Start-Up Procedure Single UPS Shutdown Procedure Single UPS Manual Bypass Procedure Single UPS Start-Up Procedure Parallel UPS Preliminary Checklist Parallel UPS Shutdown Procedure Parallel UPS Manual Bypass Procedure Parallel UPS Switching from Manual Bypass to Normal Mode Parallel UPS SU80KX SU60KX SU40KX SU80KTV SU20KX Printed Circuit Boards PCB PCB Location System F3 FB M LA, LB, LC, LD Models LA, LB, LC LA, LB, LC, LD F1BYP F1MAIN F2BYP F2MAIN LCD PCB Board Name Description PCB Location Power Module 1a SU20KX Block Diagram Block and Wiring Diagrams1c SU40KX Block Diagram KX Models DC Auxiliary Power Circuit Auxiliary Power Failure DetectionTheory of Operation W18 Output Current Detection Located at NH-SYS-M board System MCU and Control Circuit Input Voltage Detection Located at NH-SYS-M board System MCU and Control Circuit Output Voltage Detection UP10B Battery Voltage Detection Scrst R Bypass SCR Short-Circuit Detection TSA1 Bypass SCR Driver Watchdog for System MCU To LCD LCD Panel Control Circuit Located on NH-SYS-M board System MCU and Control Circuit Fan Control Circuit Communication Circuit for RS232 Bypass SCR Temperature Detection Communication Circuit for Slots RS232 Port Output DRY Contact Communication Circuit for Output Dry Contact Input DRY Contact Communication Circuit for Input Dry Contact and Repo EXTBTEMP1 External Battery Cabinet Temperature Detection Detection Circuit for Output Breaker Detection Circuit for Manual Bypass Switch Centralok Control Circuit for Power Module To PM1 to PM2 CM93 Control Circuit for External Parallel CM106 CM109 Theory of Operation Communication Emergency Power Off EPO01 RS232 Port 02a Front Control Panel Remote Emergency Power Off Repo 02b02c Polling and Updating Eeprom Setting Eeprom on the NH-M Board Calibrating Eeprom Gain Setting Output Dry Contact Status Upgrading Firmware for the System Board Output Manual Bypass Main Input N C S T G R G I N G R a D E Communication Upgrading Firmware for the Power Module PM1 U P S T G R G I N Link the UPS to a PC via the RS232 port Communication Communication Communication T I N G L O W E D Downloading the Event Log Internal Battery Battery StringsFront View of SU20KX and SU40KX Installing and Removing Internal Batteries Terminals Connecting negative to negative black to black and positive Battery compartment. Warning Observe proper polarity byDamage the UPS system and create a serious risk of personal Injury and property damage 2a BP480V26B 2b BP480V40C Battery Cabinet Internal Battery 2e Connection between UPS and Battery Cabinet 2f Wiring between UPS and Battery Cabinet2d W1 and W2 Cables Troubleshooting Alarm Messages1a Warning Message List Condition 1b Power Module Warning Message List Main VOLT/FREQ NOK Troubleshooting Flow Charts Main Sequence NOK Bypass VOLT/FREQ NOK Bypass Sequence NOK Bypass Static Switch Over Temperature Bypass Static Switch Overload Bypass Static Switch Fault UPS Internal Comm Abnormal Same fault message? Replace the power module Battery Test Fail Battery Over Charge10a 11a 11b Battery BAD 12a 12b 12c Bypass FAN Failure 13a 13b Transformer Overheat 14a 14b PS Output Volt NOK 15a 15b PS EXT Parallel Comm Abnormal 16a 16b Parallel Failure 17a Redundancy Loss Failure Power Module Identify Power Module 115 116 Power Module Replacement AC Input DC Input Output 119 120 Safety Overview Preventive MaintenanceUPS Procedure Suggested tools and supplies Internal Battery Procedure Recommended Equipment and Tools Appendix a Service Equipment and ToolsSoftware Tools Multi-Meter Oscilloscope KX Models Appendix B Torque TableTable B.1 Fig B.a Models Table B.2Table B.3 Fig B.b Fig B.c KTV Models Table B.4Fig B.d Appendix C PCB and Test Point NH-SYS-P BoardNH-SYS-R Board