Wayne-Dalton 5120, 5140 installation instructions Trolley Installation for, Standard Lift

�	Trolley Installation for		Determine the Wayne-Dalton			Level
	Standard Lift		track radius being used:				HIGH ARC
Measure the curved ends of the horizontal track to determine			Horizontal
if you have a 12” or 15” radius horizontal track, as shown			track
in FIG. 2.1. Determine center line of door. Mark vertical line					12” or 15”
at this point, on the header wall. Raise the door slightly until							TOP
the top section reaches the highest point of travel (high arc).						SECTION
Using a level, mark this high arc point of travel on the header
wall, intersecting the vertical center line, as shown in FIG.					FIG. 2.1	FIG. 2.2
2.2 through 2.3. Hold the wall bracket’s bottom edge to the
appropriate 1/2” - 1” (room permitting) above of the high			Typical 1/2” - 1” above high arc
arc line and centered on the vertical line, as shown in FIG.
			HIGH ARC		Torquemaster®
2.3. Spot the wall brackets mounting holes on the header					Counterbalance
wall and then refer to your garage door operator manual for			line				Straight
pre-drilling and securing the wall bracket to header. Using the
							arm
operator hook-up charts, refer to referenced illustrations
in FIG. 2.4 through FIG. 2.5 for correct arm hook-up from						Curved
trolley to operator bracket.
					Vertical	arm	Cut Straight
			From		center line
NOTE: Refer to your operator manual for specific details on							arm to
			step 11		Header		accomplish
how to assembly the curved and straight arm, as shown in							trolley
FIG. 2.4 through FIG. 2.5.							setting
NOTE: Depending on your setup, you may or may not have to					FIG. 2.3	FIG. 2.4
cut straight arm to accomplish trolley settings, as shown in
FIG. 2.4 through FIG. 2.5.					CURVED
Align hole in the appropriate arm with holes in operator
					arm
bracket tabs, as shown in FIG. 2.6. Insert 5/16” x 1-1/4”					Straight
clevis pin, making sure hole in clevis pin is outside of second					arm
tab of operator bracket. Insert hairpin cotter into clevis pin					FIG. 2.5			INSTALLATION
hole and spread hairpin cotter to ensure it will secure assem-
					Cut Straight
bly, as shown in FIG. 2.6 and FIG. 2.7.						arm to
					accomplish
						trolley
						setting
					Hairpin Cotter			OPTIONAL
				Operator Bracket
							Door
Operator hook-up chart Standard lift For 12” radius					Operator		Arm
					Bracket tabs
Operator models	Type of arm Being used	Ref. Illustrations	5/16” x 1-1/4”
		above
			Clevis pin
Quantum/classic	Curved / Straight	Fig. 2.5
Linear	Straight / Curved	Fig. 2.4
Liftmaster	Curved / Straight	Fig. 2.5
(sears)
Genie	Curved / Straight	Fig. 2.5			FIG. 2.6
					Top view
Operator hook-up chart Standard lift For 15” radius							Hairpin Cotter
		Ref. Illustrations				(Outside of operator
Operator models	Type of arm Being used			5/16” x 1-1/4”			bracket tab)
		above
Quantum/classic	Curved / Straight	Fig. 2.5			Clevis pin
Linear	Straight / Curved	Fig. 2.4
Liftmaster	Curved / Straight	Fig. 2.5		Door arm
(sears)						Operator bracket
Genie	Curved / Straight	Fig. 2.5				tabs
					FIG. 2.7

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. 33

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