Wayne-Dalton 5120, 5140 installation instructions Top Section

	Operator Bracket Continued...
Tools Needed:	Install (2) #12 x 1/2” phillips head
	screws on the opposite side of operator
	bracket, as shown in FIG. 1.3. Clamp
	operator bracket to u-bar (if furnished),
	as shown in FIG. 1.4. First attach (3)
	1/4” - 14 x 5/8” self-tapping screws to
	the operator bracket, as shown in FIG.
	1.5. Then attach (2) 1/4” - 14 x 5/8”
	self-tapping screws to the operator
	bracket, as shown in FIG. 1.6. Remove
	vice clamps.

Operator

bracket

			r
		a
	b
-
U

(3)1/4” - 14 x 5/8” self-tapping

screws

FIG. 1.5

(2)1/4” - 14 x 5/8” self-tapping screws

Operator

bracket

			r
		a
	b
-
U

(2)1/4” - 20 x 11/16” self-DRILLING screws

FIG. 1.6

NOTE: If you have a 5120 door, use (2) of the 1/4” - 20 x 11/16” self-drilling screws to attach the u-bar instead of

(2)1/4” - 14 x 5/8” self-tapping screws when attaching operator bracket to u- bar, as shown in FIG. 1.6.

NOTE: When attaching operator bracket to top section with u-bar, apply additional pressure to thread into the u-bar.

NOTE: See FIG. 1.7 for installing operator bracket on top section without u-bars.

(5)1/4” - 14 x 5/8” Self-tapping

screws

Operator

bracket

FIG. 1.7

INSTALLATION

12	Top Section	NAIL	door width
			+3-3/8” to 3-1/2”
Tools Needed:	Place the top section in the opening
Hammer	and vertically align with lower sections.
	Temporarily secure the top section by
	driving a nail in the header near the
	center of the door and bending it over the
	top section. Now flip up hinge leafs, hold
	them tight against section and fasten
	center hinges first and end hinges last.
	(Refer to Step 7). When installing a door
	with a TorqueMaster® counterbalance
	system, vertical track alignment is
	critical. Position flagangle between 1-
	11/16” (43 mm) to 1-3/4” (44 mm) from
	the edge of the door. Flagangles must
	be parallel to the door sections. Now
	complete the vertical track installation
	by securing the center jamb bracket and			1-11/16”
	tightening the other lag screws. Repeat			TO 1-3/4”
	for other side.
	IMPORTANT: The dimension between
	the flagangles must be door-		FLAGANGLE	top
	width plus 3-3/8” (86 mm) to 3-1/2”			SECTION
	(89 mm) for smooth, safe door
	operation.
	Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.			17

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