P1

Torsion Spring Removal

SET SCREWS

For Standard Lift

 

Tools Needed:

WARNING

 

Recommended

Failure to use approved

 

tools from

winding bars can cause

 

page 5

spring energy to be released

Firmly hold winding

 

suddenly, resulting in severe

 

bar and cautiously

 

or fatal injury.

 

loosen set screws

 

WARNING

 

 

 

COUNTERBALANCE SPRING

 

 

TENSION MUST BE RELIEVED

 

 

BEFORE REMOVING ANY

 

 

HARDWARE. A POWERFUL

Winding cone

 

SPRING RELEASING IT’S ENERGY

 

 

SUDDENLY CAN CAUSE SEVERE OR

 

 

FATAL INJURY.

 

 

Do not release the torsion spring tension

 

 

unless you’re a qualified and experienced

 

 

door technician, but have a professional

 

 

door agency release the tension.

 

 

Step 1: Close the door and place vice

 

 

clamps to the back legs on both vertical

 

 

tracks, above the third roller to prevent

 

 

the door from lifting as you unwind the

 

 

springs. Use only approved winding bars

 

 

available from your dealer. Do not use

 

 

undersized steel rods, screw drivers or

 

 

anything else to unwind the springs.

 

 

Position the ladder just off to the side

 

 

of the winding cone. The winding cone

 

 

should be easy to reach without putting

 

 

your body directly in front of it.

WINDING CONE

 

Step 2: Insert a winding bar into one

 

 

 

of the holes in the winding cone. Exert

 

 

upward pressure. Using caution, loosen

 

 

the two (2) set screws in the winding

 

 

cone. Be prepared to support the full

TORSION ASSEMBLY

 

torsional force of the spring when the set

 

 

 

screws are loosened.

APPROVED WINDING BARs

 

 

 

Step 3: Once set screws are loose, slowly

 

 

and carefully lower the winding rod until it

 

 

rests against the door. Insert other winding

 

 

bar into the upper hole. Push up and

 

 

remove lower bar. Carefully lower upper

 

 

winding bar, one 1/4 turn at a time, until

 

 

it rests against the door. Repeat process

 

 

until all tension is relieved. If your door

 

 

is equipped with two (2) torsion springs,

 

 

follow the same procedure to relieve

 

 

tension on the second spring.

 

 

Step 4: Remove vice clamps from tracks,

 

 

unbolt entire torsion assembly and remove

 

 

from work area.

 

 

NOTE: Continue with “P4” on page 9 after

 

 

completing this step.

 

6Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com

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Wayne-Dalton 5140, 5120 Torsion Spring Removal, For Standard Lift, Failure to use approved, Suddenly, resulting in severe