Wayne-Dalton 9400, AND 9600 installation instructions TorqueMaster Spring, Removal continued

	TorqueMaster® Spring
	Removal continued...
Tools Needed:	should be free to rotate in either direction.
	If the counterbalance cable is still taut and
Recommended	the TorqueMaster® Spring Tube is difficult
	to rotate, that is an indication that spring
tools from
	tension still exists on the left hand spring.
page 5
	Repeat Steps 1 and 2 for releasing spring
	tension on the left hand side.
	Step 4: Using a flat tip screwdriver,
	pry the counter gear and counter cover
	from the right hand end bracket (Fig. 4
	on previous page). Discard the counter
	gear and counter cover. On double spring
	applications, repeat for left hand side.
	Step 5: Remove the upper 5/16” x
	1-5/8” lag screw from the right hand end
	bracket (Fig. 5). Attach locking pliers to
	the upper portion of the end bracket and
	hold the housing steady while removing
	the lower 5/16” x 1-5/8” lag screw and
	#10 x 1/2” phillips head screw from the
	end bracket (Fig. 6).
	Step 6: Holding the right hand end
	bracket steady with locking pliers,
	carefully pry the end bracket and drive
	gear off the winding shaft using a flat tip
	screwdriver (Fig. 7).
	CAUTION: THE WINDING SHAFT MAY
	ROTATE WHEN REMOVING THE END
	BRACKET AND DRIVE GEAR.
	Step 7: Repeat Step 4 for the left hand
	side. Holding the left hand end bracket
	steady with locking pliers, carefully pry
	the end bracket off the winding shaft
	using a flat tip screwdriver (Fig. 7).
	Step 8: Remove the two (2) lag bolts
	attaching the center bracket assembly to
	the header board (Fig. 8).
	Step 9: Lift the right hand side of the
	TorqueMaster® Spring Tube and slide the
	cable drum off. Realign the groove in the
	winding shaft with the radial notch in the
	flagangle and drape the counterbalance
	cable with drum over the flagangle. Lift
	the left hand side of the TorqueMaster®
	Spring Tube and slide the cable drum
	and winding shaft off (Fig. 9). Drape the
	counterbalance cable with drum over the
	flagangle. Lift the TorqueMaster® spring
	assembly off the flagangles and out of
	the doorway. Unhook the counterbalance
	cables from the bottom brackets and
	remove all parts from the work area.
	NOTE: The cable drums may be difficult to
	remove. If so, twist the cable drum to aid
	in removal.
	NOTE: Continue with “P4” on page 9 after
	completing this step.

remove top lag screw

Fig. 5

use locking pliers

to hold end bracket

remove #10

phillips head

screw

remove

bottom lag

screw

Fig. 6

hold the

end bracket steady with locking pliers

pry end bracket from winding shaft using a flat tip screw driver and locking pliers

	Fig. 7
CENTER	remove cable drum and
BRACKET
ASSEMBLY	winding shaft

		lift
(2) 5/16” x 1-5/8”	drape cable	TorqueMaster®
		Spring Tube
hex head lag	across	off flagangle
screws	top of flagangle

8

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com