Trolley Installation for

 

 

Level

 

Typical 1/2” - 1”

 

 

 

Low Headroom

 

 

HIGH ARC

 

 

 

 

 

 

 

above high arc

Torquemaster®

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HIGH ARC

 

Counterbalance

 

Determine center line of door. Mark vertical line at this

 

 

 

 

 

 

 

 

 

TOP

Low

line

 

 

 

point, on the header wall. Raise the door slightly until the

 

 

 

 

 

 

SECTION

 

 

 

 

 

headroom

 

 

 

 

top section reaches the highest point of travel (high arc).

 

 

 

 

 

 

 

 

track

 

 

 

 

Using a level, mark this high arc point of travel on the header

 

 

 

 

 

 

 

wall, intersecting the vertical center line, as shown in FIG.

 

 

 

 

 

Vertical

 

3.1 through 3.2. Hold the wall bracket’s bottom edge to the

 

 

 

 

 

 

 

 

 

From

 

center line

 

appropriate 1/2” - 1” (room permitting) above of the high

 

 

 

 

 

 

 

 

step 12

 

 

 

arc line and centered on the vertical line, as shown in FIG.

 

 

 

 

Header

 

 

 

 

 

 

 

3.2. Spot the wall brackets mounting holes on the header

 

 

 

 

 

 

 

wall and then refer to your garage door operator manual for

 

 

 

 

 

 

 

pre-drilling and securing the wall bracket to header. Using the

FIG. 3.1

 

 

FIG. 3.2

 

operator hook-up charts, refer to referenced illustrations

 

 

 

 

 

 

in FIG. 3.3 through FIG. 3.4 for correct arm hook-up from

 

 

 

 

 

 

 

trolley to operator bracket.

 

 

 

 

 

 

 

 

 

 

NOTE: Refer to your operator manual for specific details on

 

 

 

 

 

 

 

how to assembly the curved and straight arm, as shown in

 

 

 

 

 

 

 

FIG. 3.3 through FIG. 3.4.

 

 

 

 

 

Straight

 

CURVED

 

 

 

 

 

 

 

 

 

arm

 

NOTE: Depending on your setup, you may or may not have to

 

 

arm

 

 

 

 

 

 

 

 

 

 

 

cut straight arm to accomplish trolley settings, as shown in

 

 

 

 

 

 

 

FIG. 3.3 through FIG. 3.4.

 

 

 

 

 

 

 

 

Cut Straight

 

 

 

 

 

 

 

 

 

 

 

arm to

 

Align hole in the appropriate arm with holes in operator

 

 

 

 

 

 

accomplish

 

 

 

 

 

 

 

trolley

 

bracket tabs, as shown in FIG. 3.5. Insert 5/16” x 1-1/4”

 

 

 

 

 

setting

 

clevis pin, making sure hole in clevis pin is outside of second

 

FIG. 3.3

Hairpin

 

FIG. 3.4

 

tab of operator bracket. Insert hairpin cotter into clevis pin

 

 

 

 

 

 

hole and spread hairpin cotter to ensure it will secure

 

 

Operator

Cotter

 

 

 

INSTALLATION

 

 

Bracket

 

 

 

 

 

 

 

 

 

 

 

assembly, as shown in FIG. 3.5.

 

 

 

 

 

 

Door

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operator

 

 

 

Arm

 

 

 

 

 

 

 

Bracket tabs

 

 

 

 

 

 

 

 

 

 

 

 

FIG. 3.5

 

 

optional

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hairpin Cotter

 

 

 

 

 

 

 

 

 

Top view

 

(Outside of operator

 

 

 

 

 

 

 

5/16” x 1-1/4”

 

bracket tab)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clevis pin

 

 

 

 

 

Operator hook-up chart for Low headroom

 

 

 

 

 

 

 

 

 

Type of arm Being used

 

 

 

 

 

 

 

 

Operator models

PREFERRED

Ref. Illustra-

Optional

Ref. Illustrations

Door arm

 

 

 

 

 

 

 

Operator bracket tabs

 

 

hookup

tions above

hookup

 

above

 

 

 

 

Quantum/classic

Curved /

Fig. 3.4

STRAIGHT

 

Fig. 3.3

 

 

 

 

 

 

Straight

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Linear

Straight

Fig. 3.3

N/A

 

N/a

 

 

 

 

 

 

Liftmaster

Curved /

Fig. 3.4

STRAIGHT

 

Fig. 3.3

 

 

 

 

 

 

(sears)

Straight

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Genie

Curved /

Fig. 3.4

STRAIGHT

 

Fig. 3.3

 

 

 

 

 

 

Straight

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43

 

FIGPlease. 5.2 Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 43
Image 43
Wayne-Dalton AND 9600 Operator hook-up charts, refer to referenced illustrations, Above high arc, From Center line, Curved

AND 9600, 9400 specifications

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