Wayne-Dalton 9400, AND 9600 installation instructions

Models: AND 9600 9400

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P1

Torsion Spring Removal

 

For Standard Lift

 

Tools Needed:

WARNING

TORSION SPRING ASSEMBLY

 

 

Approved

Failure to use approved

 

Winding Bars

winding bars can cause spring

 

 

energy to be released

 

3/8” Wrench

suddenly, resulting in severe

 

or fatal injury.

 

 

 

Vice Clamp

WARNING

 

COUNTERBALANCE SPRING

 

 

 

Recommended

TENSION MUST BE RELIEVED

 

BEFORE REMOVING ANY

WINDING CONE

tools from

HARDWARE. A POWERFUL SPRING

 

page 5

RELEASING IT’S ENERGY SUDDENLY

 

 

CAN CAUSE SEVERE OR FATAL

 

 

INJURY.

 

 

Do not release the torsion spring

 

 

tension unless you are qualified and

APPROVED WINDING BAR

 

experienced door technician. Instead have

 

a professional door agency release the

 

 

tension.

 

 

Step 1: Close the door and place vice

 

 

clamps on the back legs of both vertical

 

 

tracks, above the third roller to prevent the

 

 

door from lifting as you unwind the springs.

 

 

Use only approved winding bars available

 

 

from your dealer. Do not use undersized

 

 

steel rods, screw drivers or anything else

 

 

to unwind the springs. Position the ladder

 

 

just off to the side of the winding cone.

 

 

The winding cone should be easy to reach

 

 

without putting your body directly in front

 

 

of it.

 

 

Step 2: Insert a winding bar into one of the

 

 

holes in the winding cone. Exert upward

 

 

pressure. Using caution, loosen the two

 

 

(2) set screws in the winding cone. Be

 

 

prepared to support the full torsional force

SET SCREWS

 

of the spring when the set screws are

 

 

 

loosened.

 

 

Step 3: Once set screws are loose, slowly

 

 

and carefully lower the winding rod until it

 

 

contacts the door. Insert other winding bar

 

 

into the upper hole. Push up and remove

 

 

lower bar. Carefully lower upper winding

 

 

bar, 1/4 turns at a time until it contacts

 

 

the door. Repeat process until all tension

 

 

is relieved. If your door is equipped with

 

 

two (2) torsion springs, follow the same

 

 

procedure to relieve tension on the second

 

 

spring.

 

 

Step 4: Remove vice clamps from tracks,

 

 

unbolt torsion shaft assembly and remove

 

 

from work area.

 

 

NOTE: Continue with “P4” on page 9 after

firmly hold winding bars and

 

completing this step.

cautiously loosen set screws

6

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Wayne-Dalton 9400, AND 9600 installation instructions