Wayne-Dalton AND 9600, 9400 installation instructions TorqueMaster Spring Removal

P2	TorqueMaster® Spring Removal	loosen lock	counter
		nut 1/4 turn
			gear/ cover
Tools Needed:	A TorqueMaster® spring system can be		INSTALLATION-
	identified by the end brackets. For single
Recommended	spring applications, the right hand end		right hand
	bracket will always have a drive gear,		end bracket
tools from	counter gear, counter cover, and a winding
page 5	bolt head. The left hand end bracket will
	have no gears, counter cover, or winding
	bolt head. The hole for the winding bolt		PRE
	head will be plugged.
	For double springs, both the right hand and		place mark on end bracket
	left hand end brackets will always have a
			and drive gear tooth
	drive gear, counter gear, counter cover and
		Fig. 1	before unwinding springs
	a winding bolt head.
	IMPORTANT: Right and left hand is	end bracket
	always determined from inside the
	building looking out.		right hand
	Step 1: If you have a black counter		winding bolt head
	cover: Place a mark on the drive gear
	tooth and an adjacent mark on the right		electric drill
	hand end bracket (Fig. 1). Loosen the lock		with 7/16” hex
	nut 1/4 turn using a 7/16” wrench and		driver (do not
	continue with step 2.		use impact
	If you have a gray counter cover: Loosen		gun)
	the lock nut 1/4 turn using a 7/16” wrench
	and continue with step 2.
	Step 2: Using an electric drill (High torque
	/ gear reduced to 1300 rpm preferred) with
	a 7/16” hex head driver, unwind the right	Fig. 2
	hand winding bolt head counterclockwise	right hand
	(Fig. 2) and count the number of turns the
	mark on the drive gear passes the adjacent	cable drum
	mark on the end bracket. Referencing
	the chart below, by door height, stop
	unwinding the spring once the counted	TorqueMaster®
	turns have reached the listed number of
		Spring Tube
	turns.
	6’-0” Door Height = 14 turns
	6’-3” Door Height = 14 1/2 turns
	6’-5” Door Height = 15 turns
	6’-6” Door Height = 15 turns
	6’-8” Door Height = 15 1/2 turns		check cable
	6’-9” Door Height = 15 1/2 turns		tension
	7’-0” Door Height = 16 turns
	7’-3” Door Height = 16 1/2 turns
	7’-6” Door Height = 17 turns
	7’-9” Door Height = 17 1/2 turns	Fig. 3
	8’-0” Door Height = 18 turns
			counter
	CAUTION: DO NOT USE IMPACT GUN TO		gear
	UNWIND SPRINGS.
	IMPORTANT: DO NOT reference the		counter
	counter cover when counting the
			cover
	number of turns being unwound
	on the spring, but follow the
	instructions above.	pry counter gear
	Step 3: Verify that spring tension has been	and counter cover
		from end bracket
	released by pulling the counterbalance
		using flat Tip
	cable on the right hand cable drum away
		screwdriver
	from the header (Fig. 3). If spring tension
	has been released, the cable will be loose.
	In addition, the TorqueMaster® Spring Tube
			7

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com