Trolley Installation for

Determine the Wayne-Dalton

 

Level

Standard Lift

track radius being used:

 

 

HIGH ARC

 

 

 

 

Measure the curved ends of the horizontal track to determine

Horizontal

 

 

 

 

track

 

 

 

 

if you have a 12” or 15” radius horizontal track, as shown

 

 

 

 

 

 

 

 

 

in FIG. 2.1. Determine center line of door. Mark vertical line

 

12” or 15”

 

 

TOP

at this point, on the header wall. Raise the door slightly until

 

 

 

 

 

 

 

SECTION

the top section reaches the highest point of travel (high arc).

 

 

 

 

 

 

 

 

Using a level, mark this high arc point of travel on the header

 

 

 

FIG. 2.2

wall, intersecting the vertical center line, as shown in FIG.

FIG. 2.1

 

2.2 through 2.3. Hold the wall bracket’s bottom edge to the

 

 

 

 

 

appropriate 1/2” - 1” (room permitting) above of the high

Typical 1/2” - 1” above high arc

 

 

 

arc line and centered on the vertical line, as shown in FIG.

HIGH ARC

Torquemaster®

 

 

 

2.3. Spot the wall brackets mounting holes on the header

Counterbalance

 

 

 

line

 

 

 

wall and then refer to your garage door operator manual for

 

 

 

Straight

 

 

 

 

pre-drilling and securing the wall bracket to header. Using the

 

 

 

 

arm

operator hook-up charts, refer to referenced illustrations

 

 

 

 

 

in FIG. 2.4 through FIG. 2.5 for correct arm hook-up from

 

 

Curved

 

trolley to operator bracket.

 

 

Vertical

arm

Cut Straight

 

 

 

From

center line

 

 

arm to

NOTE: Refer to your operator manual for specific details on

step 12

Header

 

 

accomplish

how to assembly the curved and straight arm, as shown in

 

 

 

 

trolley

 

 

 

 

setting

FIG. 2.4 through FIG. 2.5.

 

 

 

 

 

 

NOTE: Depending on your setup, you may or may not have to

FIG. 2.3

 

FIG. 2.4

 

 

 

 

 

cut straight arm to accomplish trolley settings, as shown in

 

 

 

 

 

FIG. 2.4 through FIG. 2.5.

 

 

 

CURVED

 

 

 

 

 

 

 

 

 

Align hole in the appropriate arm with holes in operator

 

Straight

arm

 

 

 

 

 

 

bracket tabs, as shown in FIG. 2.6. Insert 5/16” x 1-1/4”

 

arm

 

 

 

 

 

 

 

 

clevis pin, making sure hole in clevis pin is outside of second

 

 

 

 

 

tab of operator bracket. Insert hairpin cotter into clevis pin

 

 

Cut Straight

hole and spread hairpin cotter to ensure it will secure

 

 

arm to

 

assembly, as shown in FIG. 2.6.

 

 

 

accomplish

 

 

 

 

 

trolley

 

 

 

 

 

 

setting

 

 

 

 

 

FIG. 2.5

 

 

 

 

 

 

Hairpin

 

 

 

Operator hook-up chart Standard lift For 12” radius

Operator

Cotter

 

 

 

Bracket

 

 

 

 

 

 

 

 

 

 

Door

Operator models

Type of arm Being used

Ref. Illustrations

Operator

 

 

 

above

 

 

 

Arm

 

 

 

 

 

Quantum/classic

Curved / Straight

Fig. 2.5

Bracket tabs

 

 

 

 

 

 

 

 

 

Linear

Straight / Curved

Fig. 2.4

 

 

 

 

 

Liftmaster

Curved / Straight

Fig. 2.5

 

 

 

 

 

(sears)

 

 

 

 

 

 

 

 

 

 

 

 

Genie

Curved / Straight

Fig. 2.5 Or Fig. 2.4

 

 

 

 

 

 

 

 

 

FIG. 2.6

 

 

Operator hook-up chart Standard lift For 15” radius

 

 

 

 

Hairpin Cotter

 

 

 

 

 

 

 

Operator models

Type of arm Being used

Ref. Illustrations

5/16” x 1-1/4”

Top view

(Outside of operator

above

 

bracket tab)

 

 

 

 

Quantum/classic

Curved / Straight

Fig. 2.5

 

Clevis pin

 

 

 

 

 

 

 

 

Linear

Straight / Curved

Fig. 2.4

 

 

 

 

 

Liftmaster

Curved / Straight

Fig. 2.5

 

 

 

 

 

(sears)

 

 

 

 

 

 

 

 

 

 

 

 

Genie

Curved / Straight

Fig. 2.5 Or Fig. 2.4

 

Door arm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operator bracket tabs

42

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 42
Image 42
Wayne-Dalton 9400 Determine the Wayne-Dalton, Track radius being used, Appropriate 1/2 1 room permitting above of the high

AND 9600, 9400 specifications

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In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.