Emerson 400KVA, U/300/S/6P General Description, Features, Design Concept, Hipulse U Module Design

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Chapter 1 General Description

1

Chapter 1 General Description

This chapter briefly introduces the features, design concept and operation mode of the HIPULSE U UPS.

1.1 Features

The HIPULSE U UPS is connected between a critical load, such as a computer, and its 3-phase mains power supply. Being designed to furnish a well regulated 3-phase output power supply under all rated load and input supply conditions, the system offers the user the following advantages:

zincreased power quality

The UPS has its own internal voltage and frequency regulators which ensure that its output is maintained within close tolerances independent of voltage and frequency variations on the mains power lines.

zincreased noise rejection

By rectifying the input AC power to DC power, and then converting it back to AC power, any electrical noise present on the input mains supply line is effectively isolated from the UPS output, therefore the critical load sees only clean power.

zpower blackout protection

If the mains power fails, the UPS continues to power the critical load from its battery source, leaving the load immune from power disturbances.

1.2 Design Concept

1.2.1 HIPULSE U Module Design

This section describes the operating principle of an individual module. The UPS basically operates as an AC-DC-AC converter (see Figure 1-1). The first conversion stage (from AC to DC) uses a 3-phase, fully controlled silicon-controlled resistor (SCR) bridge rectifier to convert the incoming mains supply into a regulated DC busbar.

Bypass AC

 

 

supply

 

 

Rectifier

Inverter

Static switch

Rectifier

 

UPS AC

AC supply

 

output

Battery

Figure 1-1 Single module block diagram

The DC busbar produced by the rectifier provides both battery charging power – being equipped with a temperature compensated battery charging system, to prolong battery life – and power to the inverter section – which utilizes the latest integrated gate bipolar transistor (IGBT) switching space vector pulse width modulation (SVPWM) design – and provides the second conversion phase, that is, reconverting the DC busbar voltage back into an AC voltage waveform.

During normal operation, both the rectifier and inverter sections are active and provide regulated load power whilst simultaneously charging the battery. In the event of a mains power failure, the rectifier becomes inoperative and the inverter is powered solely from the battery. Critical load power is maintained under these conditions until the battery is fully discharged, whereupon the UPS shuts down. The end of battery discharge is assumed when the battery voltage falls below a preset value (that is, 330Vdc for a 400Vac system).

The period for which the load can be maintained following a mains power failure is known as the system’s “Autonomy Time” and is dependent upon both the battery A/Hr capacity and the applied percentage load.

HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual

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Contents 31011661 Version V1.0 Revision date April 29Page Page Manual Describes The Following Equipment Safety Precautions Page Contents Page Page Page Hipulse U Module Design FeaturesGeneral Description Design ConceptMains failure Bypass SuppliesSystem Control Philosophy Normal operationECO Mode For Single UPS Only Battery Temperature Compensation Operation ModeUPS Power Switch Configuration Battery Circuit BreakerSource Share mode Auto-restart modeBypass mode Maintenance modeUPS Location Mechanical InstallationEnvironmental Considerations Mechanical Considerations Top view Air Installation DrawingsPreliminary Checks 1905 Front view Air inlet651 761 800 843 Top view Air outlet615 556 1061 1210 1251 Back view Top view Air outlet Front view 1903 Air1641 Side view415 556 1451 1600 1641 Top view Air outlet 1685 1626 Cable access Base view104 424 155 Removable Grille 2 pcs Front正view视图Removable Grille 2 pcsAir inlet 进风口 Ventilation after being installedFront view 正视图 Grille Cable Rating Electrical InstallationPower Cabling System ConfigurationProtective Devices Safety EarthGeneral Notes Cable ConnectionsOutput of the system Cabling ProcedureUPS battery Nm M10 bolts. Ensure Correct Phase RotationConnections Auxiliary Terminal blockRectifier Bypass Earth Distance from floor to connection point Distance From Floor To Connection PointCard Control CablingMonitoring Board Ports Dry contact input portsDry contact output port Description of maintenance bypass cabinet portDescription of dry contact output port Auxiliary DC power output portEPO input port Communication portsCommunication port resource deployment table Battery ControlConnecting Power Cables Connecting Main Cabinet And Side CabinetW41-5 Connecting Signal CablesPort side cabinet Cable No. main cabinet W45ULW36CSA8 Introduction LED IndicatorsDescription of LED indicators Operator Control And Display PanelLCD And Menu Keys BuzzerControl Buttons Menu window and UPS data window Detailed Description Of Menu ItemsSystem information window Previously set Adjusts the graphic LCD monitor contrast for best viewing中文/English Press the Enter key F4 Use the Shift key F1 and up and down arrow keys F2, F3 toOK or Fault Explanation This setting applies to RS485 communicationCommunication mode RS232 Reserved Callback times Battery capacity test MoreCurrent record window LCD Screen TypesEPO Button Start ScreenHelp Screen Default ScreenPrimary Screen Prompt Window UPS Alarm Message List Ongoing update of monitor firmware Alarm message DescriptionOngoing update of rectifier firmware Ongoing update of inverter firmwareInverter overtemp Can also leads to the alarmUnit over load timeout Is found to be in errorTo this Operating Instructions Power SwitchesService, cannot be used for other purposes Service socket Designed for use in UPSLED status Start-Up Procedure Into Normal ModeStart-Up Procedure Into ECO Mode Test procedure Battery Test Mode ProceduresSystem Test Procedure Battery test type and preconditionsLoad equipment is not protected from AC supply aberration Maintenance Bypass Procedure And UPS Shut DownShutdown Procedure Complete UPS And Load Shutdown UPS Reset Procedure EPO ProcedureChanging The Current Date And Time Auto RestartLanguage Selection UPS Batteries BatterySafety Battery Population Installation Design ConsiderationsBattery Installation And Maintenance Temperature ConsiderationsConnecting The Battery Battery ProtectionBattery Connection Battery Installation654 1042 BCB Box Optional455 738Ф13 Knockout Battery Temperature Sensor Optional660 Preliminary Checks 1+N System Installation Procedures+N System GeneralPower Cables Cabinet InstallationControl Cables 1+N System Operating InstructionsInsertion Procedure Of One Module In a Parallel System Start-Up Procedure Into Normal ModeMaintenance Bypass Procedure And UPS Shut Down Input rectifier Dual Bus System Installation ProceduresShutdown Procedure Complete UPS And Load Shutdown Bypass suppl y04116100 15m DB25-DB25 DB9-DB904115338 04115339Parallel并机board板 LBS cableParallel board Board LBS cable Parallel cable UPS unit UPS parallel systemConformity And Standard SpecificationsMechanical Characteristics Electrical Characteristics Input RectifierElectrical characteristics DC intermediate circuit Electrical Characteristics DC Intermediate CircuitElectrical characteristics bypass input mains Electrical Characteristics Inverter OutputElectrical Characteristics Bypass Input Mains Electrical characteristics inverter outputElectrical characteristics ECO mode Electrical Characteristics System PerformanceElectrical Characteristics ECO Mode Electrical characteristics system performanceUPS Key Components And Their Lives Service & MaintenanceKey components Life expectancy Lives And Recommended Replacement Time Of Key ComponentsLifves and recommended replacement time of key components Replacing FusesRestraint Appendix 1 Transportation Restraints Removing Procedures螺Screw钉 Amplified view M10螺bolt栓 M12螺bolt栓M10bolts螺栓 Output 输出变压器 transformer 300kVA UPS Transportation Restraints Removing ProceduresOutput 输出变压器 transformer Phase-shifting a AmplifiedA处放大图viewOpen the front door RemoveOpen thebackdoorpanel Phase 移相-shifting 变压 器Installation hole covers 400kVA UPS Transportation Restraints Removing ProceduresBolt 2 pcs Transportation restraint Bolt Phase-shiftingPhase-shifting transformer