Emerson U /400/S/6P, U/300/S/12P, U /400/S/12P, U/300/S/6P, 400KVA, 200, 160 Mechanical Considerations

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Chapter 2 Mechanical Installation

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2.2.2 Battery Location

Temperature is a major factor in determining the battery life and capacity. Battery manufacturers quote figures for an operating temperature of 20°C. Operating above this temperature will reduce the battery life, and operation below this temperature will reduce the battery capacity. On a normal installation the battery temperature is maintained between 15°C and 25°C. Batteries should be mounted in an environment where the temperature is consistent and even over the whole battery. Keep batteries away from main heat sources or main air inlets, and so on.

The batteries can be mounted in a purpose-built battery cabinet, which is positioned adjacent to the UPS module. Pedestals are required for the battery cabinets when they are located on raised floors, in the same way as for the UPS cabinets If the batteries are rack-mounted, or otherwise located remote to the main UPS cabinet, a BCB must be mounted as close as possible to the batteries themselves, and connected using the most direct route possible.

2.3 Mechanical Considerations

2.3.1 System Composition

A UPS system can comprise a number of equipment cabinets, depending on the individual system design requirements, for example, UPS cabinet, battery cabinet. The 300kVA UPS (12-pulse rectifier) and 400kVA UPS comprise a main cabinet and a side cabinet. In general, all the cabinets used in a particular installation are of the same height and designed to be positioned side-by-side to form an aesthetically appealing equipment suit.

2.3.2 Moving The Cabinets

Warning

Ensure that any lifting equipment that used in moving the UPS cabinet has sufficient lifting capacity.

Ensure that the UPS weight is within the designated surface weight loading of any handling equipment. See Table 8-3 for UPS weight details.

The UPS cabinet can be moved by fork lift. Before moving the UPS cabinet, it is necessary to remove both the front, rear (or side) grille panels located at the base of the cabinet.

In the eventuality that the equipment cannot be moved by fork lift, then rollers should be used.

2.3.3 Clearances

As HIPULSE U UPS has no ventilation grills at either the sides or the rear, no clearances are required. However, where space permits, a clearance of approximately 600mm at the back will ease access to magnetic component parts. Clearance around the front of the equipment should be sufficient to enable free passage of personnel with the doors fully opened.

2.3.4 Fixing Of The Magnetic Components

Before the equipment is in place, remove the transportation restraints that hold the output transformer in place. For procedures, refer to Appendix 1 Transportation Restraints Removing Procedures.

2.3.5 Cable Entry

Cables can enter for HIPULSE U UPS and battery cabinet either from below or through either side.

Side entry is made possible by removing blanking pieces fitted in the side panel to reveal the cable entry holes.

This cable entry method allows the equipment to be positioned on a solid floor without the need for cable trenching and allows cables to pass from one module to the other when positioned side-by-side.

Optionally a top cable entry extension may be used.

Note: When selecting the power cables for side entry to a module located on a solid floor, consideration must be given to the minimum permissible radius of the proposed cables to ensure that they can be fashioned to reach the UPS connection busbars.

HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual

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Contents 31011661 Version V1.0 Revision date April 29Page Page Manual Describes The Following Equipment Safety Precautions Page Contents Page Page Page General Description FeaturesDesign Concept Hipulse U Module DesignSystem Control Philosophy Bypass SuppliesNormal operation Mains failureECO Mode For Single UPS Only UPS Power Switch Configuration Operation ModeBattery Circuit Breaker Battery Temperature CompensationBypass mode Auto-restart modeMaintenance mode Source Share modeUPS Location Mechanical InstallationEnvironmental Considerations Mechanical Considerations Preliminary Checks Installation Drawings1905 Front view Air inlet Top view Air651 761 800 843 Top view Air outlet615 556 1061 1210 1251 1641 Front view 1903 AirSide view Back view Top view Air outlet415 556 1451 1600 1641 Top view Air outlet 1685 1626 Cable access Base view104 424 155 Removable Front正view视图Grille 2 pcs Removable Grille 2 pcsAir inlet 进风口 Ventilation after being installedFront view 正视图 Grille Power Cabling Electrical InstallationSystem Configuration Cable RatingGeneral Notes Safety EarthCable Connections Protective DevicesUPS battery Cabling ProcedureNm M10 bolts. Ensure Correct Phase Rotation Output of the systemConnections Auxiliary Terminal blockRectifier Bypass Earth Distance from floor to connection point Distance From Floor To Connection PointMonitoring Board Ports Control CablingDry contact input ports CardDry contact output port Description of maintenance bypass cabinet portEPO input port Auxiliary DC power output portCommunication ports Description of dry contact output portCommunication port resource deployment table Battery ControlConnecting Power Cables Connecting Main Cabinet And Side CabinetPort side cabinet Cable No. main cabinet Connecting Signal CablesW45 W41-5ULW36CSA8 Description of LED indicators LED IndicatorsOperator Control And Display Panel IntroductionLCD And Menu Keys BuzzerControl Buttons Menu window and UPS data window Detailed Description Of Menu ItemsSystem information window 中文/English Press the Enter key F4 Adjusts the graphic LCD monitor contrast for best viewingUse the Shift key F1 and up and down arrow keys F2, F3 to Previously setCommunication mode RS232 Reserved Callback times Explanation This setting applies to RS485 communicationBattery capacity test More OK or FaultEPO Button LCD Screen TypesStart Screen Current record windowHelp Screen Default ScreenPrimary Screen Prompt Window UPS Alarm Message List Ongoing update of rectifier firmware Alarm message DescriptionOngoing update of inverter firmware Ongoing update of monitor firmwareUnit over load timeout Can also leads to the alarmIs found to be in error Inverter overtempTo this Operating Instructions Power SwitchesService, cannot be used for other purposes Service socket Designed for use in UPSLED status Start-Up Procedure Into Normal ModeStart-Up Procedure Into ECO Mode System Test Procedure Battery Test Mode ProceduresBattery test type and preconditions Test procedureLoad equipment is not protected from AC supply aberration Maintenance Bypass Procedure And UPS Shut DownShutdown Procedure Complete UPS And Load Shutdown UPS Reset Procedure EPO ProcedureChanging The Current Date And Time Auto RestartLanguage Selection UPS Batteries BatterySafety Battery Installation And Maintenance Installation Design ConsiderationsTemperature Considerations Battery PopulationBattery Connection Battery ProtectionBattery Installation Connecting The Battery455 BCB Box Optional738 654 1042Ф13 Knockout Battery Temperature Sensor Optional660 +N System 1+N System Installation ProceduresGeneral Preliminary ChecksPower Cables Cabinet InstallationControl Cables 1+N System Operating InstructionsInsertion Procedure Of One Module In a Parallel System Start-Up Procedure Into Normal ModeMaintenance Bypass Procedure And UPS Shut Down Shutdown Procedure Complete UPS And Load Shutdown Dual Bus System Installation ProceduresBypass suppl y Input rectifier04115338 DB9-DB904115339 04116100 15m DB25-DB25Parallel board Board LBS cable LBS cableParallel cable UPS unit UPS parallel system Parallel并机board板Mechanical Characteristics SpecificationsElectrical Characteristics Input Rectifier Conformity And StandardElectrical characteristics DC intermediate circuit Electrical Characteristics DC Intermediate CircuitElectrical Characteristics Bypass Input Mains Electrical Characteristics Inverter OutputElectrical characteristics inverter output Electrical characteristics bypass input mainsElectrical Characteristics ECO Mode Electrical Characteristics System PerformanceElectrical characteristics system performance Electrical characteristics ECO modeUPS Key Components And Their Lives Service & MaintenanceLifves and recommended replacement time of key components Lives And Recommended Replacement Time Of Key ComponentsReplacing Fuses Key components Life expectancy螺Screw钉 Amplified view Appendix 1 Transportation Restraints Removing ProceduresM10螺bolt栓 M12螺bolt栓 RestraintOutput 输出变压器 transformer Phase-shifting a 300kVA UPS Transportation Restraints Removing ProceduresAmplifiedA处放大图view M10bolts螺栓 Output 输出变压器 transformerOpen the front door RemoveOpen thebackdoorpanel Phase 移相-shifting 变压 器Installation hole covers 400kVA UPS Transportation Restraints Removing ProceduresBolt 2 pcs Transportation restraint Bolt Phase-shiftingPhase-shifting transformer