Emerson U/300/S/12P, U /400/S/12P, U/300/S/6P, U /400/S/6P Operating Instructions, Power Switches

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Chapter 5 Operating Instructions

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Chapter 5 Operating Instructions

This chapter provides detailed operating notes and instructions of the HIPULSE U UPS.

5.1 Introduction

5.1.1 Notes

Important

Only after an authorized engineer has conducted the initial power-on and finished the UPS configuration is the user allowed to operate the UPS.

No user accessable parts are located behind covers that require a tool for their removal. Only qualified service personnel are authorised to remove such covers.

Hazardous voltages are always present at the UPS input and output terminals. If the UPS is fitted with an internal Class A filter, the filter carries hazardous voltages too.

1. All the user controls and indicators (LED) mentioned in these procedures are identified in Chapter 4 Operator Control And Display Panel.

2.The audible alarm may annunciate at various points in these procedures. It can be canceled at any time by pressing the SILENCE ON/OFF button.

3.The HIPULSE U UPS system incorporates an optional automatic boost charge facility, which can be used in systems containing conventional flooded lead-acid batteries. If this type of battery is used in your installation you may notice that the battery charger voltage may be greater than its nominal (432Vdc for 380Vac, 446Vdc for 400Vac and 459Vdc for a 415Vac system) when the mains supply returns from a prolonged outage. This is the normal response of the boost charge facility: the charger voltage should return to normal after a few hours.

5.1.2Power Switches

The UPS can be separated by means of power switches, mounted inside the cabinet and accessible after opening the front door, which has a key. The location of the UPS power switches is shown in Figure 5-1 and Figure 5-2.

The UPS module power switches are:

Q1 — input switch: Connects the UPS with the mains supply.

Q2 — bypass switch: Connects the UPS with the bypass supply.

Q3 — maintenance bypass switch (padlocked): Permits supply of the load directly by the bypass line for maintenance of the UPS module.

The internal maintenance bypass must not be used when the UPS system is comprised of more than two UPS modules in parallel.

Q5 — output switch: Connects the output of the UPS to the load.

Note: The battery circuit breaker (BCB) is not expected inside of the UPS and should be installed in the proximity of the respective battery.

HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual

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Contents 31011661 Version V1.0 Revision date April 29Page Page Manual Describes The Following Equipment Safety Precautions Page Contents Page Page Page General Description FeaturesDesign Concept Hipulse U Module DesignSystem Control Philosophy Bypass SuppliesNormal operation Mains failureECO Mode For Single UPS Only UPS Power Switch Configuration Operation ModeBattery Circuit Breaker Battery Temperature CompensationBypass mode Auto-restart modeMaintenance mode Source Share modeEnvironmental Considerations Mechanical InstallationUPS Location Mechanical Considerations Preliminary Checks Installation Drawings1905 Front view Air inlet Top view Air615 556 1061 1210 1251 Top view Air outlet651 761 800 843 1641 Front view 1903 AirSide view Back view Top view Air outlet104 424 155 Top view Air outlet 1685 1626 Cable access Base view415 556 1451 1600 1641 Removable Front正view视图Grille 2 pcs Removable Grille 2 pcsFront view 正视图 Ventilation after being installedAir inlet 进风口 Grille Power Cabling Electrical InstallationSystem Configuration Cable RatingGeneral Notes Safety EarthCable Connections Protective DevicesUPS battery Cabling ProcedureNm M10 bolts. Ensure Correct Phase Rotation Output of the systemRectifier Bypass Earth Auxiliary Terminal blockConnections Distance from floor to connection point Distance From Floor To Connection PointMonitoring Board Ports Control CablingDry contact input ports CardDry contact output port Description of maintenance bypass cabinet portEPO input port Auxiliary DC power output portCommunication ports Description of dry contact output portCommunication port resource deployment table Battery ControlConnecting Power Cables Connecting Main Cabinet And Side CabinetPort side cabinet Cable No. main cabinet Connecting Signal CablesW45 W41-5ULW36CSA8 Description of LED indicators LED IndicatorsOperator Control And Display Panel IntroductionControl Buttons BuzzerLCD And Menu Keys System information window Detailed Description Of Menu ItemsMenu window and UPS data window 中文/English Press the Enter key F4 Adjusts the graphic LCD monitor contrast for best viewingUse the Shift key F1 and up and down arrow keys F2, F3 to Previously setCommunication mode RS232 Reserved Callback times Explanation This setting applies to RS485 communicationBattery capacity test More OK or FaultEPO Button LCD Screen TypesStart Screen Current record windowPrimary Screen Default ScreenHelp Screen Prompt Window UPS Alarm Message List Ongoing update of rectifier firmware Alarm message DescriptionOngoing update of inverter firmware Ongoing update of monitor firmwareUnit over load timeout Can also leads to the alarmIs found to be in error Inverter overtempTo this Operating Instructions Power SwitchesService, cannot be used for other purposes Service socket Designed for use in UPSStart-Up Procedure Into ECO Mode Start-Up Procedure Into Normal ModeLED status System Test Procedure Battery Test Mode ProceduresBattery test type and preconditions Test procedureShutdown Procedure Complete UPS And Load Shutdown Maintenance Bypass Procedure And UPS Shut DownLoad equipment is not protected from AC supply aberration UPS Reset Procedure EPO ProcedureLanguage Selection Auto RestartChanging The Current Date And Time Safety BatteryUPS Batteries Battery Installation And Maintenance Installation Design ConsiderationsTemperature Considerations Battery PopulationBattery Connection Battery ProtectionBattery Installation Connecting The Battery455 BCB Box Optional738 654 1042660 Battery Temperature Sensor OptionalФ13 Knockout +N System 1+N System Installation ProceduresGeneral Preliminary ChecksPower Cables Cabinet InstallationControl Cables 1+N System Operating InstructionsMaintenance Bypass Procedure And UPS Shut Down Start-Up Procedure Into Normal ModeInsertion Procedure Of One Module In a Parallel System Shutdown Procedure Complete UPS And Load Shutdown Dual Bus System Installation ProceduresBypass suppl y Input rectifier04115338 DB9-DB904115339 04116100 15m DB25-DB25Parallel board Board LBS cable LBS cableParallel cable UPS unit UPS parallel system Parallel并机board板Mechanical Characteristics SpecificationsElectrical Characteristics Input Rectifier Conformity And StandardElectrical characteristics DC intermediate circuit Electrical Characteristics DC Intermediate CircuitElectrical Characteristics Bypass Input Mains Electrical Characteristics Inverter OutputElectrical characteristics inverter output Electrical characteristics bypass input mainsElectrical Characteristics ECO Mode Electrical Characteristics System PerformanceElectrical characteristics system performance Electrical characteristics ECO modeUPS Key Components And Their Lives Service & MaintenanceLifves and recommended replacement time of key components Lives And Recommended Replacement Time Of Key ComponentsReplacing Fuses Key components Life expectancy螺Screw钉 Amplified view Appendix 1 Transportation Restraints Removing ProceduresM10螺bolt栓 M12螺bolt栓 RestraintOutput 输出变压器 transformer Phase-shifting a 300kVA UPS Transportation Restraints Removing ProceduresAmplifiedA处放大图view M10bolts螺栓 Output 输出变压器 transformerOpen the front door RemoveOpen thebackdoorpanel Phase 移相-shifting 变压 器Installation hole covers 400kVA UPS Transportation Restraints Removing ProceduresBolt 2 pcs Transportation restraint Bolt Phase-shiftingPhase-shifting transformer