Emerson 160, U/300/S/12P, 400KVA Connecting Main Cabinet And Side Cabinet, Connecting Power Cables

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Chapter 3 Electrical Installation

 

 

 

 

Table 3-8 Description of auxiliary terminal block X3

 

 

 

 

 

X3 terminal reference

Reference label

Description

 

 

1

FB

BCB normally open auxiliary contact

 

 

2

GND

Signal ground

 

 

3

OL

Cable detection

 

 

4

+12V

Power positive

 

 

5

TMP_T

Temperature sensing terminal

 

 

6

GND

Temperature sensing signal ground

 

 

7

LM355+

LM335 detection positive

 

 

8

LM355+GND

LM335 signal ground

 

 

9

DRV

BCB drive

 

 

10

DRV_GND

Drive ground

 

Note:

 

 

 

1.

The auxiliary cables of the battery must be screened and double insulated.

 

2.

The screen is connected to the earth of the battery cabinet or supporting rack.

 

3.

Use multiple-core shielded cables with a section of 0.5 to 1 mm2.

 

4.

Connect the cables with the fast-on 6.3*0.8 mm terminals (female)

Connect the BCB control and temperature compensation cables between the UPS auxiliary terminal block X3 and BCB control board. For details, refer to Figure 6-5. These cable must be shielded, shield should be connected at protective earth of battery cabinet or battery breaker, not of UPS.

Note

If battery temperature compensation is needed, this function must be activated by the commissioning engineer.

3.4 Connecting Main Cabinet And Side Cabinet

The 300kVA UPS (12-pulse rectifier) and 400kVA UPS comprise a main cabinet and a side cabinet.. In installation, you need to make electrical connection between the main cabinet and side cabinet.

3.4.1 Connecting Power Cables

The power cable connections between the main cabinet and side cabinet of the 300kVA UPS (12-pulse rectifier) and 400kVA UPS are shown in Figure 3-9 to Figure 3-11. The installation engineer should make cable connection in strict accordance with these figures.

Main cabinet

A

Side cabinet

W4-2, W5-2, W6-2

W4-2

W5-2

W6-2

Nut M10

Spring w asher 10

Plain w asher 10

Bolt M10 *35

A amplified view

Figure 3-9 Power cable connection between main cabinet and side cabinet of 300kVA UPS (12-pulse rectifier)

HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual

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Contents Version V1.0 Revision date April 29 31011661Page Page Manual Describes The Following Equipment Safety Precautions Page Contents Page Page Page Design Concept FeaturesGeneral Description Hipulse U Module DesignNormal operation Bypass SuppliesSystem Control Philosophy Mains failureECO Mode For Single UPS Only Battery Circuit Breaker Operation ModeUPS Power Switch Configuration Battery Temperature CompensationMaintenance mode Auto-restart modeBypass mode Source Share modeEnvironmental Considerations Mechanical InstallationUPS Location Mechanical Considerations 1905 Front view Air inlet Installation DrawingsPreliminary Checks Top view Air615 556 1061 1210 1251 Top view Air outlet651 761 800 843 Side view Front view 1903 Air1641 Back view Top view Air outlet104 424 155 Top view Air outlet 1685 1626 Cable access Base view415 556 1451 1600 1641 Grille 2 pcs Front正view视图Removable Removable Grille 2 pcsFront view 正视图 Ventilation after being installedAir inlet 进风口 Grille System Configuration Electrical InstallationPower Cabling Cable RatingCable Connections Safety EarthGeneral Notes Protective DevicesNm M10 bolts. Ensure Correct Phase Rotation Cabling ProcedureUPS battery Output of the systemRectifier Bypass Earth Auxiliary Terminal blockConnections Distance From Floor To Connection Point Distance from floor to connection pointDry contact input ports Control CablingMonitoring Board Ports CardDescription of maintenance bypass cabinet port Dry contact output portCommunication ports Auxiliary DC power output portEPO input port Description of dry contact output portBattery Control Communication port resource deployment tableConnecting Main Cabinet And Side Cabinet Connecting Power CablesW45 Connecting Signal CablesPort side cabinet Cable No. main cabinet W41-5ULW36CSA8 Operator Control And Display Panel LED IndicatorsDescription of LED indicators IntroductionControl Buttons BuzzerLCD And Menu Keys System information window Detailed Description Of Menu ItemsMenu window and UPS data window Use the Shift key F1 and up and down arrow keys F2, F3 to Adjusts the graphic LCD monitor contrast for best viewing中文/English Press the Enter key F4 Previously setBattery capacity test More Explanation This setting applies to RS485 communicationCommunication mode RS232 Reserved Callback times OK or FaultStart Screen LCD Screen TypesEPO Button Current record windowPrimary Screen Default ScreenHelp Screen Prompt Window UPS Alarm Message List Ongoing update of inverter firmware Alarm message DescriptionOngoing update of rectifier firmware Ongoing update of monitor firmwareIs found to be in error Can also leads to the alarmUnit over load timeout Inverter overtempTo this Power Switches Operating InstructionsService socket Designed for use in UPS Service, cannot be used for other purposesStart-Up Procedure Into ECO Mode Start-Up Procedure Into Normal ModeLED status Battery test type and preconditions Battery Test Mode ProceduresSystem Test Procedure Test procedureShutdown Procedure Complete UPS And Load Shutdown Maintenance Bypass Procedure And UPS Shut DownLoad equipment is not protected from AC supply aberration EPO Procedure UPS Reset ProcedureLanguage Selection Auto RestartChanging The Current Date And Time Safety BatteryUPS Batteries Temperature Considerations Installation Design ConsiderationsBattery Installation And Maintenance Battery PopulationBattery Installation Battery ProtectionBattery Connection Connecting The Battery738 BCB Box Optional455 654 1042660 Battery Temperature Sensor OptionalФ13 Knockout General 1+N System Installation Procedures+N System Preliminary ChecksCabinet Installation Power Cables1+N System Operating Instructions Control CablesMaintenance Bypass Procedure And UPS Shut Down Start-Up Procedure Into Normal ModeInsertion Procedure Of One Module In a Parallel System Bypass suppl y Dual Bus System Installation ProceduresShutdown Procedure Complete UPS And Load Shutdown Input rectifier04115339 DB9-DB904115338 04116100 15m DB25-DB25Parallel cable UPS unit UPS parallel system LBS cableParallel board Board LBS cable Parallel并机board板Electrical Characteristics Input Rectifier SpecificationsMechanical Characteristics Conformity And StandardElectrical Characteristics DC Intermediate Circuit Electrical characteristics DC intermediate circuitElectrical characteristics inverter output Electrical Characteristics Inverter OutputElectrical Characteristics Bypass Input Mains Electrical characteristics bypass input mainsElectrical characteristics system performance Electrical Characteristics System PerformanceElectrical Characteristics ECO Mode Electrical characteristics ECO modeService & Maintenance UPS Key Components And Their LivesReplacing Fuses Lives And Recommended Replacement Time Of Key ComponentsLifves and recommended replacement time of key components Key components Life expectancyM10螺bolt栓 M12螺bolt栓 Appendix 1 Transportation Restraints Removing Procedures螺Screw钉 Amplified view RestraintAmplifiedA处放大图view 300kVA UPS Transportation Restraints Removing ProceduresOutput 输出变压器 transformer Phase-shifting a M10bolts螺栓 Output 输出变压器 transformerPhase 移相-shifting 变压 器 Open the front door RemoveOpen thebackdoorpanel400kVA UPS Transportation Restraints Removing Procedures Installation hole coversTransportation restraint Bolt Phase-shifting Bolt 2 pcsPhase-shifting transformer