Intelligent Motion Systems MDriveAC manual Planetary Gearbox for MDrive34AC Plus2

Page 65

Planetary Gearbox for MDrive34AC Plus2

MDrive34AC Plus2 Planetary Gearbox Parameters

 

Permitted

Gearbox

Maximum

 

Output Side with Ball Bearing

 

Output Torque

Efficiency

Backlash

Maximum Load

 

Weight

 

(lb-force/N)

 

(oz/g)

 

(oz-in/Nm)

 

 

 

 

 

 

Radial

Axial

Gearbox

 

with Flange

 

 

 

 

 

1-STAGE

2832/20.0

0.80

1.0°

90/400

18/80

64.4/1827

 

66.7/1890

2-STAGE

8496/60.0

0.75

1.5°

135/600

27/120

89.5/2538

 

92.6/2625

3-STAGE

16992/120.0

0.70

2.0°

225/1000

45/200

92.6/2625

 

118.5/3360

Table B.2: Planetary Gearbox Specifications – PM81

*Gearbox without Flange

Gearbox with Flange

4x Ø 0.217 (Ø5.5) Hole

M6 x 0.472 (12.0) Deep*

3.386 SQ. (86.0 SQ.)

-0.0004*

0.030)

0.0008

0.010)

-

 

 

 

+0.0006/

0.0012

 

 

+0/

-

-

-

- 0.021)

+0.015/50.0

73.0+0/

+0/

1.969

2.874

+0/19.0

Ø (Ø or Ø (Ø

0.748

 

 

Ø (Ø

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.929*

(49.0)

or

1.811

(46.0)

1.575 (40.0)

K1 ±0.02 (±0.5)

0.197*(5.0) or 0.079(2.0)

 

 

MDrive34Plus

Ø 3.189 (Ø 81.0)

 

 

 

 

 

Ø2.56* (Ø 65.0)

2.739 SQ.

(69.58 SQ.)

Ctrg. DIN 332-D M6x16

Key DIN 6885-A-6x6x28mm

0.394 (10.0)

 

Dimensions in inches (mm)

Stages

K1

K1

 

(Gearbox)

(NEMA Flange)

1-Stage

4.315 (109.6)

4.433 (112.6)

2-Stage

5.169 (131.3)

5.287 (134.3)

3-Stage

6.024 (153.0)

6.142 (156.0)

Figure B.7: Planetary Gearbox Specifications for MDrive34AC Plus2

PM81 Gearbox Ratios and Part Numbers

Planetary

Ratio

Part

 

Gearbox

(Rounded)

Number

 

1-Stage

3.71:1

G1A1

 

1-Stage

5.18:1

G1A2

 

1-Stage

6.75:1

G1A3

 

 

 

 

 

2-Stage

13.73:1

G1A4

 

2-Stage

15.88:1

G1A5

 

2-Stage

18.37:1

G1A6

 

2-Stage

19.20:1

G1A7

 

2-Stage

22.21:1

G1A8

 

2-Stage

25.01:1

G1A9

 

2-Stage

26.85:1

G1B1

 

2-Stage

28.93:1

G1B2

 

2-Stage

34.98:1

G1B3

 

2-Stage

45.56:1

G1B4

 

Planetary

Ratio

Part

Gearbox

(Rounded)

Number

3-Stage

50.89:1

G1B5

3-Stage

58.86:1

G1B6

3-Stage

68.07:1

G1B7

3-Stage

71.16:1

G1B8

3-Stage

78.72:1

G1B9

3-Stage

92.70:1

G1C1

3-Stage

95.18:1

G1C2

3-Stage

99.51:1

G1C3

3-Stage

107.21:1

G1C4

3-Stage

115.08:1

G1C5

3-Stage

123.98:1

G1C6

3-Stage

129.62:1

G1C7

3-Stage

139.14:1

G1C8

3-Stage

149.90:1

G1C9

3-Stage

168.85:1

G1D1

3-Stage

181.25:1

G1D2

3-Stage

195.27:1

G1D3

3-Stage

236.10:1

G1D4

3-Stage

307.55:1

G1D5

Table B.3: Planetary Gearbox Ratios and Part Numbers

A-14

MDriveAC Plus Microstepping Hardware - Revision R121707

 

Relevant to Firmware Version 3.0.02

Image 65
Contents 34 TM UL Application Details and Conditions of Acceptance Low Voltage Installation InformationTable Of Contents Appendices List Of Figures List of Tables Connect Opto Power and Logic Inputs Connecting AC PowerMDriveAC Plus Microstepping Before You BeginInstall the IMS SPI Motor Interface Connecting Parameter Setup CablePart Hardware Specifications Intentionally Left Blank Introduction to the MDrive34AC Plus Microstepping ConfiguringFeatures and Benefits Page General Specifications MDrive34AC Plus Microstepping Detailed SpecificationsSingle Length Setup ParametersDimensions in Inches mm Mechanical SpecificationsPin Assignment and Description P1 19-Pin M23 Connector I/O and SPI CommunicationsPin Assignment P1 I/O, SPI and Encoder Connections Pin Options and AccessoriesP3 Connector AC Power Introduction to the MDrive42AC Plus Microstepping Page MDrive42AC Plus Microstepping Detailed Specifications Setup Parameters 76.2 Pin Assignment and Description Pin Assignment P1 I/O, SPI and Encoder Connections Outside Pins 1 Options and Accessories Part Interfacing Configuring Intentionally Left Blank Optically Isolated Logic Inputs Isolated Logic Input Pins and ConnectionsLogic Interface and Connection Direction Step ClockQuadrature Up/DownStep DirectionChannel a Channel BOptocoupler Reference Optocoupler ReferenceOpen Collector Interface Example Input Connection ExamplesSwitch Fault Temperature Warning OutputSwitch Interface Example Minimum Required Connections 7 Fault Output interfaced to an LEDConnecting SPI Communications SPI Clock SPI Pins and ConnectionsSPI Master with Multiple MDriveAC Plus Microstepping Color Coded Parameter Values Using the IMS SPI Motor Interface InstallationConfiguration Parameters and Ranges IMS SPI Motor Interface Menu Options Motion Settings Screen Read-Only Part Serial Number ScreenFile ViewHelp UpgradeRecall Msel Microstep Resolution Selection Screen 1 The Motion Settings Configuration ScreenFactory Connected/Disconnected IndicatorSet ExitEnable Active High/Low Screen 2 I/O Settings Configuration ScreenInput Clock Type Input Clock FilterIMS IMS Serial Number Fault IndicationIMS Part Number/Serial Number Screen Upgrading the Firmware in the MDriveAC Plus Microstepping IMS SPI Upgrader ScreenUpgrade Instructions Port Menu Initialization ScreenCheck Sum Calculation for SPI Using User-Defined SPISPI Timing Notes MSB SPI Commands and ParametersSPI Communications Sequence WriteIntentionally Left Blank Appendices MDriveAC Plus Microstepping Hardware Revision R121707 MDrive34AC 120VAC MDriveAC Plus Microstepping Motor PerformanceMDrive34AC 240VAC Single LengthTriple Length Double LengthMDrive42AC Plus Microstepping MDrive42AC 120VACOz-in/810 N-cm Section Overview MDrive with Planetary GearboxProduct Overview Selecting a Planetary GearboxReduction Ratio Calculating the Shock Load Output Torque TABFactors Speed in Full Steps per Second Nominal Output Torque=1.6 =1.7 =1.9 Shock Load Output TorqueLead Screw System InertiaType of System Rack and Pinion Conveyor BeltBelt Drive Rotary TableFigure B.6 Chain Drive System Inertia Considerations Chain DrivePM81 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive34AC Plus2MDrive34AC Plus2 Planetary Gearbox Parameters PM105 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive42AC Plus2MDrive42AC Plus2 Planetary Gearbox Parameters PM105 PM120 Gearbox Ratios and Part Numbers MDrive42AC Plus2 Planetary Gearbox Parameters PM120Installation Procedure for the MX-CC300-000 MD-CC300-000 USB to SPI Parameter Setup CableInstalling the Cable/VCP Drivers Optional Cables and CordsetsFigure C.4 Hardware Update Wizard Screen Determining the Virtual COM Port VCP Figure C.7 Hardware Update Wizard Finish InstallationTo Controller Interface AdapterMD-CS10x-000 Cordset Pin Assignment and Wire ColorsMD-CS201-000 MD-CS20x-000 CordsetFactory Mounted Encoder Pin ConfigurationInterfacing the Internal Differential Optical Encoder Differential Encoder Encoder SignalsLinear Slide Option FeaturesMDrive34Plus Linear Slide Speed-Force Limitations†Mechanical Specifications SpecificationsWarranty Excellence in Motion