Intelligent Motion Systems MDriveAC manual Planetary Gearbox for MDrive42AC Plus2

Page 66

Planetary Gearbox for MDrive42AC Plus2

MDrive42AC Plus2 Planetary Gearbox Parameters - PM105

 

Permitted

Gearbox

Maximum

 

Output Side with Ball Bearing

 

Maximum Load

 

Weight

 

Output Torque

Efficiency

Backlash

(lb-force/N)

 

(lb/kg)

 

(oz-in/Nm)

 

 

 

 

 

 

Radial

Axial

Gearbox

 

with Flange

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-STAGE

4956/35.0

0.80

1.0°

135/600

27/120

64.4/1827

 

9.7/4.4

2-STAGE

14869/105.0

0.75

1.5°

202/900

40/180

89.5/2538

 

13.2/6.0

3-STAGE

27614/195.0

0.70

2.0°

337/1500

67/300

92.6/2625

 

16.8/7.6

Table B.4: Planetary Gearbox Specifications – PM105

*Gearbox without Flange †Gearbox with Flange

M8 x 0.630 (16.0) Deep*

4x 0.33 (Ø 8.5) Hole†

4.20 SQ. (106.7 SQ.)

3.35 ±0.004 SQ .*

(85.0 ±0.1 SQ.)

3.50 †

(88.9)

 

 

2.33 ±0.02*

 

 

 

 

 

(59.1 ±0.5)

 

 

 

 

 

 

or

†

k1 ±0.02 (±0.5)

 

 

 

2.04 ±0.02

 

 

 

 

†

(51.7 ±0.5)

0.20*

or

0.079†

 

Ø 2.76* (Ø 70.0) or

Ø 2.187 (Ø 55.54)

Ø 0.98 (Ø 25.0)

(5.0)

(2.0)

 

 

 

0.35*

 

 

 

(9.0)

 

 

 

 

 

 

 

Ø 4.13 (Ø 105.0)

MDrive42AC Plus

Ctrg. DIN 332-D M10

0.50 †

 

 

 

 

 

(12.7)

 

 

Key DIN 6885-A-8x7x40mm

 

 

Dimensions in inches (mm)

 

 

 

Stages

K1

K1

 

 

(Gearbox)

(NEMA Flange)

 

1-Stage

5.73 (145.5)

5.90 (149.9)

 

2-Stage

7.07 (179.6)

7.13 (181.0)

 

3-Stage

8.41 (213.7)

8.35 ( 212.0)

Figure B.8: PM105 Planetary Gearbox Specifications for MDrive42AC Plus2

PM105 Gearbox Ratios and Part Numbers

Planetary

Ratio

Part

 

Gearbox

(Rounded)

Number

 

1-Stage

3.71:1

G1A1

 

1-Stage

5.18:1

G1A2

 

1-Stage

6.75:1

G1A3

 

 

 

 

 

2-Stage

13.73:1

G1A4

 

2-Stage

15.88:1

G1A5

 

2-Stage

18.37:1

G1A6

 

2-Stage

19.20:1

G1A7

 

2-Stage

22.21:1

G1A8

 

2-Stage

25.01:1

G1A9

 

2-Stage

26.85:1

G1B1

 

2-Stage

28.93:1

G1B2

 

2-Stage

34.98:1

G1B3

 

2-Stage

45.56:1

G1B4

 

Planetary

Ratio

Part

Gearbox

(Rounded)

Number

3-Stage

50.89:1

G1B5

3-Stage

58.86:1

G1B6

3-Stage

68.07:1

G1B7

3-Stage

71.16:1

G1B8

3-Stage

78.72:1

G1B9

3-Stage

92.70:1

G1C1

3-Stage

95.18:1

G1C2

3-Stage

99.51:1

G1C3

3-Stage

107.21:1

G1C4

3-Stage

115.08:1

G1C5

3-Stage

123.98:1

G1C6

3-Stage

129.62:1

G1C7

3-Stage

139.14:1

G1C8

3-Stage

149.90:1

G1C9

3-Stage

168.85:1

G1D1

3-Stage

181.25:1

G1D2

3-Stage

195.27:1

G1D3

3-Stage

236.10:1

G1D4

3-Stage

307.55:1

G1D5

Table B.5: PM105 Planetary Gearbox Ratios, Inertia Moments and Part Numbers

Appendices

A-15

Page 65 Page 67
Image 66
Page 65 Page 67
Contents 34 TM Low Voltage Installation Information UL Application Details and Conditions of AcceptanceTable Of Contents Appendices List Of Figures List of Tables MDriveAC Plus Microstepping Connecting AC PowerConnect Opto Power and Logic Inputs Before You BeginConnecting Parameter Setup Cable Install the IMS SPI Motor InterfacePart Hardware Specifications Intentionally Left Blank Configuring Features and BenefitsIntroduction to the MDrive34AC Plus Microstepping Page MDrive34AC Plus Microstepping Detailed Specifications General SpecificationsSetup Parameters Single LengthMechanical Specifications Dimensions in Inches mmP1 19-Pin M23 Connector I/O and SPI Communications Pin Assignment and DescriptionPin Assignment P1 I/O, SPI and Encoder Connections Options and Accessories P3 Connector AC PowerPin Introduction to the MDrive42AC Plus Microstepping Page MDrive42AC Plus Microstepping Detailed Specifications Setup Parameters 76.2 Pin Assignment and Description Pin Assignment P1 I/O, SPI and Encoder Connections Outside Pins 1 Options and Accessories Part Interfacing Configuring Intentionally Left Blank Isolated Logic Input Pins and Connections Logic Interface and ConnectionOptically Isolated Logic Inputs Quadrature Step ClockDirection Up/DownChannel a DirectionStep Channel BOptocoupler Reference Optocoupler ReferenceInput Connection Examples Open Collector Interface ExampleFault Temperature Warning Output Switch Interface ExampleSwitch 7 Fault Output interfaced to an LED Minimum Required ConnectionsConnecting SPI Communications SPI Pins and Connections SPI Master with Multiple MDriveAC Plus MicrosteppingSPI Clock Using the IMS SPI Motor Interface Installation Configuration Parameters and RangesColor Coded Parameter Values File Motion Settings Screen Read-Only Part Serial Number ScreenIMS SPI Motor Interface Menu Options ViewUpgrade RecallHelp Screen 1 The Motion Settings Configuration Screen Msel Microstep Resolution SelectionSet Connected/Disconnected IndicatorFactory ExitInput Clock Type Screen 2 I/O Settings Configuration ScreenEnable Active High/Low Input Clock FilterFault Indication IMS Part Number/Serial Number ScreenIMS IMS Serial Number IMS SPI Upgrader Screen Upgrade InstructionsUpgrading the Firmware in the MDriveAC Plus Microstepping Initialization Screen Port MenuUsing User-Defined SPI SPI Timing NotesCheck Sum Calculation for SPI SPI Commands and Parameters MSBWrite SPI Communications SequenceIntentionally Left Blank Appendices MDriveAC Plus Microstepping Hardware Revision R121707 MDrive34AC 240VAC MDriveAC Plus Microstepping Motor PerformanceMDrive34AC 120VAC Single LengthMDrive42AC Plus Microstepping Double LengthTriple Length MDrive42AC 120VACOz-in/810 N-cm Product Overview MDrive with Planetary GearboxSection Overview Selecting a Planetary GearboxCalculating the Shock Load Output Torque TAB FactorsReduction Ratio Nominal Output Torque Speed in Full Steps per SecondShock Load Output Torque =1.6 =1.7 =1.9System Inertia Type of SystemLead Screw Conveyor Belt Rack and PinionRotary Table Belt DriveChain Drive Figure B.6 Chain Drive System Inertia ConsiderationsPlanetary Gearbox for MDrive34AC Plus2 MDrive34AC Plus2 Planetary Gearbox ParametersPM81 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive42AC Plus2 MDrive42AC Plus2 Planetary Gearbox Parameters PM105PM105 Gearbox Ratios and Part Numbers MDrive42AC Plus2 Planetary Gearbox Parameters PM120 PM120 Gearbox Ratios and Part NumbersInstalling the Cable/VCP Drivers MD-CC300-000 USB to SPI Parameter Setup CableInstallation Procedure for the MX-CC300-000 Optional Cables and CordsetsFigure C.4 Hardware Update Wizard Screen Figure C.7 Hardware Update Wizard Finish Installation Determining the Virtual COM Port VCPAdapter To Controller InterfacePin Assignment and Wire Colors MD-CS10x-000 CordsetMD-CS20x-000 Cordset MD-CS201-000Pin Configuration Interfacing the Internal Differential Optical EncoderFactory Mounted Encoder Encoder Signals Differential EncoderMDrive34Plus Linear Slide FeaturesLinear Slide Option Speed-Force Limitations†Specifications Mechanical SpecificationsWarranty Excellence in Motion
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