Intelligent Motion Systems MDriveAC manual Low Voltage Installation Information

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MDriveAC Plus Motion Control Hardware Reference Change Log

Date

Revision

Changes

 

 

 

03/07/2006

R030706

Initial Release

04/13/2006

R041306

Corrected Motor+Driver weight specification for MDM34AC Plus, added notes on recommended mating connector for

 

 

the M23 19-pin connector P1. Added MD-CS10x-000 and MD-CS-20x-000 To Appendix C.

 

 

 

05/04/2006

R050406

Removed Ambient Temperature Specification

 

 

 

05/25/2006

R052506

Replaced USB to SPI Cable Driver Installation with instructions relavent to Windows XP Service Pack 2.

 

 

 

03/02/2007

R030207

Reworked IMS SPI Motor Interface Section, added information relevant to UL recognition. Added Enable Active High/

 

 

Low parameter for SPI, changed temperature specification to: -40°C to +75°C (non-condensing humidity), measured at

 

 

the heat sink, and -40°C to +90°C (non-condensing humidity), measured on the motor.

 

 

 

12/17/2007

R121707

Minor updates and corrections. Made relevant to Firmware Version 3.0.02. Added Appendix for size 34 Linear slide.

 

 

 

Low Voltage Installation Information

Certain practices must be followed when installing the AC motor drives in order to meet the requirements of the Low Voltage Directive 73/23/EEC and as amended by Directive 93/68/EEC. The AC motor drives are components intended for installation within other electrical systems or ma- chines. The system or machine builder must ensure their product complies with the applicable standards required for that equipment. The following information applies to the AC motor drives as far as the Low Voltage Directive is concerned.

1)The AC motor drives are designed to be installed in a pollution degree level 2 environment.

2)All control inputs and outputs are isolated from AC power with a basic insulation rating. The minimum clearance and creepage distance on the printed wiring board from the AC input to the control inputs and outputs is 3 millimeters. This is representative of an impulse rating of 4 KV (1.2/50 us) as referenced in standard EN50178.

3)The control inputs and outputs may require an additional level of protection against direct contact if such protection is required by the standards governing the overall system or machine and its intended environment. It is the machine builder’s responsibility to provide this protection if needed.

4)Be sure to wire the AC power and earth ground connection as shown in the operator’s manual.

5)All cautions and warnings listed throughout the operator’s manual must be followed to insure safe system operation.

UL Application Details and Conditions of Acceptance

The UL Application Details and Conditions of Acceptance are located on the wed at http://www.imshome.com/CE_conformity.html.

The information in this book has been carefully checked and is believed to be accurate; however, no responsibility is assumed for

inaccuracies.

Intelligent Motion Systems, Inc., reserves the right to make changes without further notice to any products herein to improve reliability, function or design. Intelligent Motion Systems, Inc., does not assume any liability arising out of the application or use of any product or

circuit described herein; neither does it convey any license under its patent rights of others. Intelligent Motion Systems and

TM are

trademarks of Intelligent Motion Systems, Inc.

 

Intelligent Motion Systems, Inc.’s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction of the product may directly threaten life or injury. Per Intelligent Motion Systems, Inc.’s terms and conditions of sales, the user of Intelligent Motion Systems, Inc., products in life support or aircraft applications assumes all risks of such use and indemnifies Intelligent Motion Systems, Inc., against all damages.

MDriveAC Plus Microstepping

Revision R121707

Copyright © Intelligent Motion Systems, Inc.

All Rights Reserved

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Contents 34 TM Low Voltage Installation Information UL Application Details and Conditions of AcceptanceTable Of Contents Appendices List Of Figures List of Tables MDriveAC Plus Microstepping Connecting AC PowerConnect Opto Power and Logic Inputs Before You BeginConnecting Parameter Setup Cable Install the IMS SPI Motor InterfacePart Hardware Specifications Intentionally Left Blank Introduction to the MDrive34AC Plus Microstepping ConfiguringFeatures and Benefits Page MDrive34AC Plus Microstepping Detailed Specifications General SpecificationsSetup Parameters Single LengthMechanical Specifications Dimensions in Inches mmP1 19-Pin M23 Connector I/O and SPI Communications Pin Assignment and DescriptionPin Assignment P1 I/O, SPI and Encoder Connections Pin Options and AccessoriesP3 Connector AC Power Introduction to the MDrive42AC Plus Microstepping Page MDrive42AC Plus Microstepping Detailed Specifications Setup Parameters 76.2 Pin Assignment and Description Pin Assignment P1 I/O, SPI and Encoder Connections Outside Pins 1 Options and Accessories Part Interfacing Configuring Intentionally Left Blank Optically Isolated Logic Inputs Isolated Logic Input Pins and ConnectionsLogic Interface and Connection Quadrature Step ClockDirection Up/DownChannel a DirectionStep Channel BOptocoupler Reference Optocoupler ReferenceInput Connection Examples Open Collector Interface ExampleSwitch Fault Temperature Warning OutputSwitch Interface Example 7 Fault Output interfaced to an LED Minimum Required ConnectionsConnecting SPI Communications SPI Clock SPI Pins and ConnectionsSPI Master with Multiple MDriveAC Plus Microstepping Color Coded Parameter Values Using the IMS SPI Motor Interface InstallationConfiguration Parameters and Ranges File Motion Settings Screen Read-Only Part Serial Number ScreenIMS SPI Motor Interface Menu Options ViewHelp UpgradeRecall Screen 1 The Motion Settings Configuration Screen Msel Microstep Resolution SelectionSet Connected/Disconnected IndicatorFactory ExitInput Clock Type Screen 2 I/O Settings Configuration ScreenEnable Active High/Low Input Clock FilterIMS IMS Serial Number Fault IndicationIMS Part Number/Serial Number Screen Upgrading the Firmware in the MDriveAC Plus Microstepping IMS SPI Upgrader ScreenUpgrade Instructions Initialization Screen Port MenuCheck Sum Calculation for SPI Using User-Defined SPISPI Timing Notes SPI Commands and Parameters MSBWrite SPI Communications SequenceIntentionally Left Blank Appendices MDriveAC Plus Microstepping Hardware Revision R121707 MDrive34AC 240VAC MDriveAC Plus Microstepping Motor PerformanceMDrive34AC 120VAC Single LengthMDrive42AC Plus Microstepping Double LengthTriple Length MDrive42AC 120VACOz-in/810 N-cm Product Overview MDrive with Planetary GearboxSection Overview Selecting a Planetary GearboxReduction Ratio Calculating the Shock Load Output Torque TABFactors Nominal Output Torque Speed in Full Steps per SecondShock Load Output Torque =1.6 =1.7 =1.9Lead Screw System InertiaType of System Conveyor Belt Rack and PinionRotary Table Belt DriveChain Drive Figure B.6 Chain Drive System Inertia ConsiderationsPM81 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive34AC Plus2MDrive34AC Plus2 Planetary Gearbox Parameters PM105 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive42AC Plus2MDrive42AC Plus2 Planetary Gearbox Parameters PM105 MDrive42AC Plus2 Planetary Gearbox Parameters PM120 PM120 Gearbox Ratios and Part NumbersInstalling the Cable/VCP Drivers MD-CC300-000 USB to SPI Parameter Setup CableInstallation Procedure for the MX-CC300-000 Optional Cables and CordsetsFigure C.4 Hardware Update Wizard Screen Figure C.7 Hardware Update Wizard Finish Installation Determining the Virtual COM Port VCPAdapter To Controller InterfacePin Assignment and Wire Colors MD-CS10x-000 CordsetMD-CS20x-000 Cordset MD-CS201-000Factory Mounted Encoder Pin ConfigurationInterfacing the Internal Differential Optical Encoder Encoder Signals Differential EncoderMDrive34Plus Linear Slide FeaturesLinear Slide Option Speed-Force Limitations†Specifications Mechanical SpecificationsWarranty Excellence in Motion