Intelligent Motion Systems MDriveAC manual MDrive with Planetary Gearbox, Section Overview

Page 57

APPENDIX B

MDrive with Planetary Gearbox

Section Overview

This section contains guidelines and specifications for MDrives equipped with an optional Planetary Gearbox, and may include product sizes not relevant to this manual.

Shown are:

Product Overview

Selecting a Planetary Gearbox

Mechanical Specifications

Product Overview

All gearboxes are factory installed.

Mode of Function

Optional Planetary Gearbox operate as their name implies: the motor-driven sun wheel is in the center, transmitting its movement to three circumferential planet gears which form one stage. They are arranged on the bearing pins of a planet carrier. The last planet carrier in each sequence is rigidly linked to the out- put shaft and so ensures the power transmission to the output shaft. The planet gears run in an internally toothed outer ring gear.

Service Life

Depending on ambient and environmental conditions and the operational specification of the driving system, the useful service life of a Planetary Gearbox is up to 10,000 hours. The wide variety of potential applications prohibits generalizing values for the useful service life.

Lubrication

All Planetary Gearbox are grease-packed and therefore maintenance-free throughout their life. The best possible lubricant is used for our MDrive/Planetary Gearbox combinations.

Mounting Position

The grease lubrication and the different sealing modes allow the Planetary Gearbox to be installed in any position.

Operating Temperature

The temperature range for the Planetary Gearbox is between –30 and +140° C. However, the temperature range recommended for the Heat Sink of the MDrive is 0 to +85º C.

Overload Torque

The permitted overload torque (shock load) is defined as a short-term increase in output torque, e.g. dur- ing the start-up of a motor. In these all-metal Planetary Gearbox, the overload torque can be as much as 1.5 times the permitted output torque.

Available Planetary Gearbox

The following lists available Planetary Gearbox, diameter and corresponding MDrive.

Gearbox Diameter

MDrive

81 mm

MDrive34

105 mm or 120 mm

MDrive42

 

Selecting a Planetary Gearbox

 

There are many variables and parameters that must be considered when choosing an appropriate reduction

 

ratio for an MDrive with Planetary Gearbox. This Addendum includes information to assist in determining a

 

suitable combination for your application.

A-6

MDriveAC Plus Microstepping Hardware - Revision R121707

 

Relevant to Firmware Version 3.0.02

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Contents 34 TM UL Application Details and Conditions of Acceptance Low Voltage Installation InformationTable Of Contents Appendices List Of Figures List of Tables Connect Opto Power and Logic Inputs Connecting AC PowerMDriveAC Plus Microstepping Before You BeginInstall the IMS SPI Motor Interface Connecting Parameter Setup CablePart Hardware Specifications Intentionally Left Blank Configuring Features and BenefitsIntroduction to the MDrive34AC Plus Microstepping Page General Specifications MDrive34AC Plus Microstepping Detailed SpecificationsSingle Length Setup ParametersDimensions in Inches mm Mechanical SpecificationsPin Assignment and Description P1 19-Pin M23 Connector I/O and SPI CommunicationsPin Assignment P1 I/O, SPI and Encoder Connections Options and Accessories P3 Connector AC PowerPin Introduction to the MDrive42AC Plus Microstepping Page MDrive42AC Plus Microstepping Detailed Specifications Setup Parameters 76.2 Pin Assignment and Description Pin Assignment P1 I/O, SPI and Encoder Connections Outside Pins 1 Options and Accessories Part Interfacing Configuring Intentionally Left Blank Isolated Logic Input Pins and Connections Logic Interface and ConnectionOptically Isolated Logic Inputs Direction Step ClockQuadrature Up/DownStep DirectionChannel a Channel BOptocoupler Reference Optocoupler ReferenceOpen Collector Interface Example Input Connection ExamplesFault Temperature Warning Output Switch Interface ExampleSwitch Minimum Required Connections 7 Fault Output interfaced to an LEDConnecting SPI Communications SPI Pins and Connections SPI Master with Multiple MDriveAC Plus MicrosteppingSPI Clock Using the IMS SPI Motor Interface Installation Configuration Parameters and RangesColor Coded Parameter Values IMS SPI Motor Interface Menu Options Motion Settings Screen Read-Only Part Serial Number ScreenFile ViewUpgrade RecallHelp Msel Microstep Resolution Selection Screen 1 The Motion Settings Configuration ScreenFactory Connected/Disconnected IndicatorSet ExitEnable Active High/Low Screen 2 I/O Settings Configuration ScreenInput Clock Type Input Clock FilterFault Indication IMS Part Number/Serial Number ScreenIMS IMS Serial Number IMS SPI Upgrader Screen Upgrade InstructionsUpgrading the Firmware in the MDriveAC Plus Microstepping Port Menu Initialization ScreenUsing User-Defined SPI SPI Timing NotesCheck Sum Calculation for SPI MSB SPI Commands and ParametersSPI Communications Sequence WriteIntentionally Left Blank Appendices MDriveAC Plus Microstepping Hardware Revision R121707 MDrive34AC 120VAC MDriveAC Plus Microstepping Motor PerformanceMDrive34AC 240VAC Single LengthTriple Length Double LengthMDrive42AC Plus Microstepping MDrive42AC 120VACOz-in/810 N-cm Section Overview MDrive with Planetary GearboxProduct Overview Selecting a Planetary GearboxCalculating the Shock Load Output Torque TAB FactorsReduction Ratio Speed in Full Steps per Second Nominal Output Torque=1.6 =1.7 =1.9 Shock Load Output TorqueSystem Inertia Type of SystemLead Screw Rack and Pinion Conveyor BeltBelt Drive Rotary TableFigure B.6 Chain Drive System Inertia Considerations Chain DrivePlanetary Gearbox for MDrive34AC Plus2 MDrive34AC Plus2 Planetary Gearbox ParametersPM81 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive42AC Plus2 MDrive42AC Plus2 Planetary Gearbox Parameters PM105PM105 Gearbox Ratios and Part Numbers PM120 Gearbox Ratios and Part Numbers MDrive42AC Plus2 Planetary Gearbox Parameters PM120Installation Procedure for the MX-CC300-000 MD-CC300-000 USB to SPI Parameter Setup CableInstalling the Cable/VCP Drivers Optional Cables and CordsetsFigure C.4 Hardware Update Wizard Screen Determining the Virtual COM Port VCP Figure C.7 Hardware Update Wizard Finish InstallationTo Controller Interface AdapterMD-CS10x-000 Cordset Pin Assignment and Wire ColorsMD-CS201-000 MD-CS20x-000 CordsetPin Configuration Interfacing the Internal Differential Optical EncoderFactory Mounted Encoder Differential Encoder Encoder SignalsLinear Slide Option FeaturesMDrive34Plus Linear Slide Speed-Force Limitations†Mechanical Specifications SpecificationsWarranty Excellence in Motion
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