Avery ALS 330/430 manual Security measures during normal operation

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Operators Manual

ALS 330/430

1.2.5Security measures during normal operation

The machine may only be operated by trained and authorised persons who are familiar with the operating instructions and are able to work in accordance with it!

•Before starting the machine, check and make sure that

•only authorised personnel is staying in the operating area of the machine

•Nobody can get hurt when the machine is started!

•Before every production start-up, the machine must be checked for visible damage and it must be made sure that it is only

operated in faultless working condition! Any defects found must be immediately reported to the supervisor!

Before every production start-up, all materials/objects that are not necessary for production must be removed from the operating area of the machine!

Before every production start-up, it must be checked and made sure that all safety devices function in a correct manner!

1.2.6Security measures during maintenance and repairs

Inspection and maintenance periods laid down in the operating instructions must be observed!

Observe maintenance and repair instructions in these operating instructions, which refer to individual components!

Before performing maintenance and repair work, the access to the operating area of the machine must be prohibited for unauthorised personnel! Post or put up a sign, which indicates the maintenance, or repair work!

Before performing maintenance and repair work, turn off the main switch for the electric power supply and secure it with a padlock!. The key to this padlock must be in the hands of the person who performs the maintenance or repair work!

When exchanging heavy machine parts, use only suitable and faultless load suspension devices and stopping devices!

Release 4/06

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Important Notes

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Contents Page Page ALS 330/430 Menu structure Errors and warnings ALS 330/430 Copyright Important NotesOverview ManufacturerGeneral Safety Notes SafetyOperator’s duty of care Concrete security regulations and symbols used Security measures during normal operation Security measures during maintenance and repairsObserve environmental regulations Work on the electrical equipmentWork on pneumatic equipment Mechanics DescriptionMachine layout Operator panel Operator panelPlug board Plug boardElectronics ALS 330/430 Prepare dispensing InstallationPreparing the machine Define label data Manual adjustment of the Cont parameter Setting Lpit manuallyCapacitive sensor Capacitive label sensorStop position Adjust dispense functionLabel guide Product data bank Fixed dispensing speedAutomatic dispensing speed Apsf Label position on the productOperation Safety recommendationLeft hand version Right hand version Inserting label materialMounting a new label roll Removing label materialMounting a new label roll on ALS Mounting a new label roll on ALS 330 EuroRewind Adjusting the pressure rollerPrinter adjustment Lead screw adjustmentAdjustment of the dispensing edge Initializing new label material Adjust pressure rollerMissing label function and web breaks Function Display message Mains switchControl of dispense unit Dispenser Menu selectionDisplay Menu function Function data value Display and data inputDispenser active on Label position POS Dispenser stopped OFFMaterial initialisation Init Dispense speed Velo Start delaySTADStop position Stod Product menu PD0n MaintenanceBlow on time Blow Release 4/06 Operation Page Extended standard menu Configuration menuMenu structure Standard menuExtended menu ConfigurationStandard menu Direct ApplicatorDisplay Function Values Standard menuInitialisation Init Dispensing speed Velo Start delay StadLabelling time Blow Display Function Data value Extended standard menuSensor status Sens Label pitch LpitLabel contrast Label positionPOS Product length PrdlDwell time APT1 Electronic gear ratio adjustment EgraEgra value check Stst Slew speed SlewTime constant compensation APT4 Restart delay APT3Blow on time APT2 Load data bank Load End of air stream signal AstpPrinter dwell time PDT Save parameter in data bank SaveProduct menu Page Possible tests Configuration menuPossible adjustments Calling the configuration menuDisplay Function of the parameter Possible data entry Handling the menuMenu functions Type of applicator Appl Automatic product speed followerAPSFAdditional functions in the standard menu Input and sensor check ICHOutput check OCH Number of stop bits Sbit Adjustment resettingFACTInterface baud rate Baud Parity bit PariLabel counter Labc Number of data bits DbitRecycle simulates max labels/min Recy Distance sensor to dispensing edge DistLeave Menu finishing Quit Direction Code Description 25 pol Pol Sub Dispenser connector Signal description Pol DSerial interface Data of the serial interfaceExample Interface commandsCommand Description Range Ledg Message in display Output signals Connections and signalsApplicator modes Signals for direct dispenseTiming ASA applicator Control signals for the ASA applicatorAPT2 Signals for the EP applicatorApplicator connector Applicator connectorConnecting NPN left or PNP right inputs Input signalsProduct sensor Example for connecting an NPN sensor DatalogicNPN connection of optional ODC sensor OD Control sensorConnection of a NPN type Apsf sensor Apsf sensorOptional connector for process contro Control signalsInternal I/O connector Rule EMIElectronic diagrams Wiring diagram Layout dispenser electronic board Resolution ALS 330/430 Page Message Meaning How to solve Errors and warningsDispenser error messages STO! Power-fail messageInto Eeprom Dispenser warningsALS 330/430 Description Details 330 430 Technical specificationTechnical Information APSF- Sensor Specification Optional function Application specificationCharts Performance chartsPerformance chart Ramp Norm Deceleration Labels/min 900 25 mm 50 mm 75 mm 800 ALS 330/430 Page Function Factory Application AdjustmentFunction PD05 PD06 PD07 PD08 PD09 Function Factory PD01 PD02 PD03 PD04Index