Avery ALS 330/430 manual Connections and signals, Output signals

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Operators Manual

ALS 330/430

8. Connections and signals

This machine has a number of inputs to connect sensor’s and a control. Outputs are available for applicators, a printer and other purposes.

8.1 Output signals

This machine has eight outputs, which switch the output from open circuit to + 24V. The maximum current must not exceed 500 mA. The four signals for error messages, machine ready, low material and warnings are available for other machines in the process or additional alarm signals. For connecting an applicator three signals are available and one additional for the printer.

The output signals are available at terminal connector CN33 on the main board. The wiring of the terminal is shown otherwise.

8.1.1Error and warning output

The outputs for errors and warnings are available on the terminal CN33 and optional on the I/O plug. The signals are switched active (+24V) if an error or warning occurs. When the error or warning is erased, the signal becomes passive again.

8.1.2Printer output

This machine can be connected to a printer. To use the printer the PDT parameter should be adjusted.

A new label cannot be dispensed until the printer dwell time set in PDT is over.

8.1.3OD-Control output

This output is switched active (+24V) if the OD-Control input is switched active during dispensing.

8.1.4Ready output

This output shows when the machine is ready for labelling. This output is switched inactive if there is:

an error message appears in the display

the mains supply voltage has fallen below specification

the machine requires initialisation

in OFF condition.

Release 4/06

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Connections and signals

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Contents Page Page ALS 330/430 Menu structure Errors and warnings ALS 330/430 Copyright Important NotesOverview ManufacturerGeneral Safety Notes SafetyOperator’s duty of care Concrete security regulations and symbols used Security measures during normal operation Security measures during maintenance and repairsWork on the electrical equipment Work on pneumatic equipmentObserve environmental regulations Mechanics DescriptionMachine layout Operator panel Operator panelPlug board Plug boardElectronics ALS 330/430 Installation Preparing the machinePrepare dispensing Define label data Manual adjustment of the Cont parameter Setting Lpit manuallyCapacitive sensor Capacitive label sensorAdjust dispense function Label guideStop position Product data bank Fixed dispensing speedAutomatic dispensing speed Apsf Label position on the productOperation Safety recommendationLeft hand version Right hand version Inserting label materialMounting a new label roll Removing label materialMounting a new label roll on ALS Mounting a new label roll on ALS 330 EuroRewind Adjusting the pressure rollerLead screw adjustment Adjustment of the dispensing edgePrinter adjustment Initializing new label material Adjust pressure rollerMissing label function and web breaks Function Display message Mains switchControl of dispense unit Dispenser Menu selectionDisplay and data input Dispenser active onDisplay Menu function Function data value Dispenser stopped OFF Material initialisation InitLabel position POS Start delaySTAD Stop position StodDispense speed Velo Maintenance Blow on time BlowProduct menu PD0n Release 4/06 Operation Page Extended standard menu Configuration menuMenu structure Standard menuExtended menu ConfigurationStandard menu  Direct ApplicatorStandard menu Initialisation InitDisplay Function Values Start delay Stad Labelling time BlowDispensing speed Velo Display Function Data value Extended standard menuLabel pitch Lpit Label contrastSensor status Sens Label positionPOS Product length PrdlDwell time APT1 Electronic gear ratio adjustment EgraEgra value check Stst Slew speed SlewRestart delay APT3 Blow on time APT2Time constant compensation APT4 Load data bank Load End of air stream signal AstpPrinter dwell time PDT Save parameter in data bank SaveProduct menu Page Possible tests Configuration menuPossible adjustments Calling the configuration menuDisplay Function of the parameter Possible data entry Handling the menuMenu functions Type of applicator Appl Automatic product speed followerAPSFInput and sensor check ICH Output check OCHAdditional functions in the standard menu Number of stop bits Sbit Adjustment resettingFACTInterface baud rate Baud Parity bit PariLabel counter Labc Number of data bits DbitRecycle simulates max labels/min Recy Distance sensor to dispensing edge DistLeave Menu finishing Quit Direction Code Description 25 pol Pol Sub Dispenser connector Signal description Pol DSerial interface Data of the serial interface Interface commands Command Description Range Example Ledg Message in display Output signals Connections and signalsApplicator modes Signals for direct dispenseTiming ASA applicator Control signals for the ASA applicatorAPT2 Signals for the EP applicatorApplicator connector Applicator connectorConnecting NPN left or PNP right inputs Input signalsProduct sensor Example for connecting an NPN sensor DatalogicNPN connection of optional ODC sensor OD Control sensorConnection of a NPN type Apsf sensor Apsf sensorOptional connector for process contro Control signalsInternal I/O connector Rule EMIElectronic diagrams Wiring diagram Layout dispenser electronic board Resolution ALS 330/430 Page Message Meaning How to solve Errors and warningsDispenser error messages STO! Power-fail messageInto Eeprom Dispenser warningsALS 330/430 Technical specification Technical InformationDescription Details 330 430 APSF- Sensor Specification Optional function Application specificationCharts Performance chartsPerformance chart Ramp Norm Deceleration Labels/min 900 25 mm 50 mm 75 mm 800 ALS 330/430 Page Function Factory Application AdjustmentFunction PD05 PD06 PD07 PD08 PD09 Function Factory PD01 PD02 PD03 PD04Index