Avery ALS 330/430 manual Preparing the machine, Installation, Prepare dispensing

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Operators Manual

ALS 330/430

3. Preparing the machine

In this chapter you will learn how to install and adjust the labeller. After this step has been completed you will be ready to learn how the labeller's parameters can be adjusted to suit your particular production requirements.

3.1 Installation

3.1.1Unpacking of the unit

•For removing the unit off the box, don’t hold the machine on the dispensing edge to prevent disadjustment off the machine.

•For mounting the machine, a complete system of holding tools is available. Ask your representative.

•Take care that the machine is safe and stable mounted.

•There are rotating parts on the machine. Do the necessary actions to prevent that anybody can be caught from these parts.

3.1.2Connection of the machine

Before connecting the machine to the mains, check the correct setting of the line voltage. For the connection of sensor, applicators e.g. see the chapter connections. Fix all cables to prevent accidents and damaging of cables. Have also a look to the EMI chapter for proper machine operation.

For checking of correct operation of sensors, applicators use the check functions SCHK, I_CH and O_CH.

3.1.3General setting

Normally the setting is done, but before operation check and note the general dispenser configuration: dispenser direction, machine type, applicator mode, and APSF function.

3.2 Prepare dispensing

3.2.1Insert material

Insert your label material in the machine to follow the instructions in the chapter Operation / Threading.

Release 4/06

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Preparing the machine

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Contents Page Page ALS 330/430 Menu structure Errors and warnings ALS 330/430 Copyright Important NotesOverview ManufacturerGeneral Safety Notes SafetyOperator’s duty of care Concrete security regulations and symbols used Security measures during normal operation Security measures during maintenance and repairsWork on pneumatic equipment Work on the electrical equipmentObserve environmental regulations Mechanics DescriptionMachine layout Operator panel Operator panel Plug board Plug boardElectronics ALS 330/430 Preparing the machine InstallationPrepare dispensing Define label data Manual adjustment of the Cont parameter Setting Lpit manuallyCapacitive sensor Capacitive label sensorLabel guide Adjust dispense functionStop position Product data bank Fixed dispensing speedAutomatic dispensing speed Apsf Label position on the productOperation Safety recommendationLeft hand version Right hand version Inserting label materialMounting a new label roll Removing label materialMounting a new label roll on ALS Mounting a new label roll on ALS 330 EuroRewind Adjusting the pressure rollerAdjustment of the dispensing edge Lead screw adjustmentPrinter adjustment Initializing new label material Adjust pressure rollerMissing label function and web breaks Function Display message Mains switchControl of dispense unit Dispenser Menu selectionDispenser active on Display and data inputDisplay Menu function Function data value Material initialisation Init Dispenser stopped OFFLabel position POS Stop position Stod Start delaySTADDispense speed Velo Blow on time Blow MaintenanceProduct menu PD0n Release 4/06 Operation Page Extended standard menu Configuration menuMenu structure Standard menuExtended menu ConfigurationStandard menu Direct ApplicatorInitialisation Init Standard menuDisplay Function Values Labelling time Blow Start delay StadDispensing speed Velo Display Function Data value Extended standard menuLabel contrast Label pitch LpitSensor status Sens Label positionPOS Product length PrdlDwell time APT1 Electronic gear ratio adjustment EgraEgra value check Stst Slew speed SlewBlow on time APT2 Restart delay APT3Time constant compensation APT4 Load data bank Load End of air stream signal AstpPrinter dwell time PDT Save parameter in data bank SaveProduct menu Page Possible tests Configuration menuPossible adjustments Calling the configuration menuDisplay Function of the parameter Possible data entry Handling the menuMenu functions Type of applicator Appl Automatic product speed followerAPSFOutput check OCH Input and sensor check ICHAdditional functions in the standard menu Number of stop bits Sbit Adjustment resettingFACTInterface baud rate Baud Parity bit PariLabel counter Labc Number of data bits DbitRecycle simulates max labels/min Recy Distance sensor to dispensing edge DistLeave Menu finishing Quit Direction Code Description 25 pol Pol Sub Dispenser connector Signal description Pol DSerial interface Data of the serial interfaceCommand Description Range Interface commandsExample Ledg Message in display Output signals Connections and signalsApplicator modes Signals for direct dispenseTiming ASA applicator Control signals for the ASA applicatorAPT2 Signals for the EP applicatorApplicator connector Applicator connectorConnecting NPN left or PNP right inputs Input signalsProduct sensor Example for connecting an NPN sensor DatalogicNPN connection of optional ODC sensor OD Control sensorConnection of a NPN type Apsf sensor Apsf sensorOptional connector for process contro Control signalsInternal I/O connector Rule EMIElectronic diagrams Wiring diagram Layout dispenser electronic board Resolution ALS 330/430 Page Message Meaning How to solve Errors and warningsDispenser error messages STO! Power-fail messageInto Eeprom Dispenser warningsALS 330/430 Technical Information Technical specificationDescription Details 330 430 APSF- Sensor Specification Optional function Application specificationCharts Performance chartsPerformance chart Ramp Norm Deceleration Labels/min 900 25 mm 50 mm 75 mm 800 ALS 330/430 Page Function Factory Application AdjustmentFunction PD05 PD06 PD07 PD08 PD09 Function Factory PD01 PD02 PD03 PD04Index